1.河南科技大学 机电工程学院,洛阳 471003
2.龙门实验室,洛阳 471000
杨开旺,男,2000年生,河南驻马店人,硕士;主要研究方向为高参数准双曲面齿轮几何构型设计与强度性能分析;E-mail:2970121848@qq.com。
收稿:2024-10-15,
纸质出版:2026-06-15
移动端阅览
杨开旺,魏冰阳,杨建军,等. 高减比准双曲面齿轮接触与弯曲应力的计算与分析[J]. 机械强度,2026,48(6):143-149.
YANG Kaiwang,WEI Bingyang,YANG Jianjun,et al. Calculation and analysis of contact and bending stresses in high reduction hypoid gears[J]. Journal of Mechanical Strength,2026,48(6):143-149.
杨开旺,魏冰阳,杨建军,等. 高减比准双曲面齿轮接触与弯曲应力的计算与分析[J]. 机械强度,2026,48(6):143-149. DOI: 10.16579/j.issn.1001.9669.2026.06.015.
YANG Kaiwang,WEI Bingyang,YANG Jianjun,et al. Calculation and analysis of contact and bending stresses in high reduction hypoid gears[J]. Journal of Mechanical Strength,2026,48(6):143-149. DOI: 10.16579/j.issn.1001.9669.2026.06.015.
目的
2
高减比准双曲面(High Reduction Hypoid
HRH)齿轮几何参数与轮齿结构复杂,作为一种广义的新型锥齿轮传动形式,其工作接触应力与弯曲应力计算方法缺乏,有必要针对上述问题进行研究。
方法
2
首先,在分析HRH齿轮的几何参数设计要点的基础上,给出了ISO标准关于准双曲面齿轮的工作应力计算方法;其次,因HRH齿轮超出ISO标准适用范围,为适应其强度计算,对ISO标准中的当量齿数和大轮轮齿弯曲力臂计算式进行修正;然后,以齿数比3
<math id="M1"><mo>∶</mo></math>
https://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=110404577&type=
https://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=110404575&type=
0.42333335
2.28600001
60的HRH齿轮为例,推导了完整的HRH齿轮工作应力计算方法及流程;最后,通过建立精确的HRH齿轮三维模型,利用大型有限元分析软件,获得了齿轮相应的工作接触和弯曲应力计算。
结果
2
结果表明,采用ISO标准与有限元法的计算结果相近,ISO标准的适用范围得以拓展,同时也证明了提出的ISO标准修正方法的正确性和工程应用的可行性。
Objective
2
High reduction hypoid (HRH) gears with complex geometric parameters and tooth structures
as a broad form of new bevel gear transmission
lack of working contact stress and bending stress calculation methods. It is necessary to conduct research on the above issues.
Methods
2
Firstly
on the basis of analyzing the design points of geometric parameters of HRH gears
the calculation method of working stress of hypoid gears in ISO 10300 standard was given. Secondly
because HRH gears are beyond the scope of application of ISO standard
the calculation formulas of equivalent number of teeth and bending moment arm of the wheel teeth in ISO standard were modified in order to adapt to the strength calculation of HRH gears. Thirdly
taking HRH gears with a ratio of 3:60 as an example
the complete calculation method and process of the working stress of HRH gears were derived. Finally
by establishing an accurate three-dimensional model of HRH gears and using large-scale finite element analysis software
the corresponding working contact and bending stress calculation of gear were obtained.
Results
2
The results indicate that the calculation results using ISO standards and finite element method are similar. It expands the scope of application of ISO standard and proves the correctness of the proposed correction method of ISO standard and the feasibility of its application in engineering.
WATANABE K , HIROGAKI T , AOYAMA E . Investigating the tooth contact based on a high-speed thermography monitoring conducted under high-reduction hypoid gears meshing condition [J]. International Journal of Modeling and Optimization , 2023 , 13 ( 4 ): 139 - 143 .
魏冰阳 , 周伟光 , 杨建军 . 高减速比准双曲面齿轮的几何演变 [J]. 河南科技大学学报(自然科学版) , 2017 , 38 ( 3 ): 19 - 24 .
WEI Bingyang , ZHOU Weiguang , YANG Jianjun . Geometric evolution of high ratio hypoid gear [J]. Journal of Henan University of Science and Technology (Natural Science) , 2017 , 38 ( 3 ): 19 - 24 . (In Chinese)
魏冰阳 , 张柯 , 张波 , 等 . 基于两类特征函数的准双曲面齿轮运动特性分析 [J]. 机械传动 , 2021 , 45 ( 1 ): 23 - 28 .
WEI Bingyang , ZHANG Ke , ZHANG Bo , et al . Kinematic characteristic analysis of hypoid gear based on two kinds of eigenfunction [J]. Journal of Mechanical Transmission , 2021 , 45 ( 1 ): 23 - 28 . (In Chinese)
刘程 , 史文库 , 何伟 , 等 . 基于整体驱动桥模型的准双曲面齿轮啮合分析 [J]. 汽车工程 , 2016 , 38 ( 9 ): 1153 - 1157 .
LIU Cheng , SHI Wenku , HE Wei , et al . Meshing analysis of hypoid gears based on complete drive axle model [J]. Automotive Engineering , 2016 , 38 ( 9 ): 1153 - 1157 . (In Chinese)
刘程 , 史文库 , 陈志勇 , 等 . 汽车驱动桥准双曲面齿轮齿根弯曲应力预测与试验 [J]. 吉林大学学报(工学版) , 2017 , 47 ( 2 ): 344 - 352 .
LIU Cheng , SHI Wenku , CHEN Zhiyong , et al . Experiment on tooth root bending stress of driving axle hypoid gear of automobile [J]. Journal of Jilin University (Engineering and Technology Edition) , 2017 , 47 ( 2 ): 344 - 352 . (In Chinese)
王星 , 方宗德 , 李声晋 , 等 . HGT准双曲面齿轮精确建模和加载接触分析 [J]. 四川大学学报(工程科学版) , 2015 , 47 ( 4 ): 181 - 185 .
WANG Xing , FANG Zongde , LI Shengjin , et al . Precise modeling of HGT hypoid gear and loaded tooth contact analysis [J]. Journal of Sichuan University (Engineering Science Edition) , 2015 , 47 ( 4 ): 181 - 185 . (In Chinese)
CONSTIEN L , DRECHSEL A , PELLKOFER J , et al . Consideration of the influences of the driving direction within the calculation of the pitting load-carrying capacity of bevel and hypoid gears [J]. Journal of the Brazilian Society of Mechanical Sciences and Engineering , 2023 , 45 ( 10 ): 523 .
刘思远 , 宋朝省 , 朱才朝 . 小交错角面铣准双曲面齿轮副的几何设计与啮合特性 [J]. 中国机械工程 , 2022 , 33 ( 13 ): 1521 - 1528 .
LIU Siyuan , SONG Chaosheng , ZHU Caichao . Design methodology and mesh characteristics of face-milled hypoid gears with low crossed shaft angle [J]. China Mechanical Engineering , 2022 , 33 ( 13 ): 1521 - 1528 . (In Chinese)
张宇 , 周鹏 , 李泽东 , 等 . 超减速比准双曲面齿轮强度失效机理研究 [J]. 机械传动 , 2022 , 46 ( 8 ): 8 - 15 .
ZHANG Yu , ZHOU Peng , LI Zedong , et al . Study on strength failure mechanism of super-reduction ratio hypoid gears [J]. Journal of Mechanical Transmission , 2022 , 46 ( 8 ): 8 - 15 . (In Chinese)
唐进元 , 彭方进 . 准双曲面齿轮动态啮合性能的有限元分析研究 [J]. 振动与冲击 , 2011 , 30 ( 7 ): 101 - 106 .
TANG Jinyuan , PENG Fangjin . Finite element analysis for dynamic meshing of a pair of hypoid gears [J]. Journal of Vibration and Shock , 2011 , 30 ( 7 ): 101 - 106 . (In Chinese)
辛顺强 . 准双曲面齿轮数字化建模与时变啮合特性分析 [J]. 机械设计与研究 , 2021 , 37 ( 6 ): 83 - 89 .
XIN Shunqiang . Digital modeling and time-varying meshing features analysis of hypoid gears [J]. Machine Design & Research , 2021 , 37 ( 6 ): 83 - 89 . (In Chinese)
林希 . 全工序法准双曲面齿轮建模与有限元分析 [J]. 机械传动 , 2017 , 41 ( 6 ): 159 - 163 .
LIN Xi . Modeling and finite element analysis of hypoid gear cutting by completed method [J]. Journal of Mechanical Transmission , 2017 , 41 ( 6 ): 159 - 163 . (In Chinese)
敬正彪 , 龚一龙 , 冉龙姣 , 等 . 准双曲面齿轮接触疲劳有限元仿真 [J]. 煤矿机械 , 2019 , 40 ( 11 ): 189 - 192 .
JING Zhengbiao , GONG Yilong , RAN Longjiao , et al . Finite element simulation of contact fatigue for hypoid gear [J]. Coal Mine Machinery , 2019 , 40 ( 11 ): 189 - 192 . (In Chinese)
DUBEY V , MOMIN V , PATIL P . Investigation and optimization of hypoid gear micro-geometry parameters and axle deflections to improve the contact stress distribution and fatigue life of hypoid gears [J]. Materials Today:Proceedings , 2023 , 72 : 1950 - 1956 .
仝昂鑫 . 高减速比准双曲面齿轮的加工仿真及试验 [D]. 洛阳 : 河南科技大学 , 2015 : 7 .
TONG Angxin . Processing simulation and experiment of hypoid gear with high speed ratio [D]. Luoyang : Henan University of Science and Technology , 2015 : 7 . (In Chinese)
周伟光 . 弧线等高齿高减速比准双曲面齿轮的设计与加工试验 [D]. 洛阳 : 河南科技大学 , 2017 : 10 - 12 .
ZHOU Weiguang . Design and machining experiment of arc equal-height tooth hypoid gears with high reduction ratio [D]. Luoyang : Henan University of Science and Technology , 2017 : 10 - 12 . (In Chinese)
International Organization for Standardization . Calculation of load capacity of bevel gears—part 1:introduction and general influence factors : ISO 10300-1:2023 [S]. Geneva : International Organization for Standardization , 2023 : 1 - 58 .
International Organization for Standardization . Calculation of load capacity of bevel gears—part 2:calculation of surface durability(pitting) : ISO 10300-2:2023 [S]. Geneva : International Organization for Standardization , 2023 : 1 - 30 .
International Organization for Standardization . Calculation of load capacity of bevel gears—part 3:calculation of tooth root strength : ISO 10300-3:2023 [S]. Geneva : International Organization for Standardization , 2023 : 1 - 41 .
International Organization for Standardization . Bevel and hypoid gear geometry : ISO 23509:2016 [S]. Geneva : International Organization for Standardization , 2016 : 1 - 150 .
张柯 , 郭玉梁 , 魏冰阳 , 等 . 少齿数弧齿锥齿轮节锥外啮合的变位设计与试验 [J]. 河南科技大学学报(自然科学版) , 2021 , 42 ( 5 ): 25 - 31 .
ZHANG Ke , GUO Yuliang , WEI Bingyang , et al . Modification design and experiment of spiral bevel gear with small number of teeth [J]. Journal of Henan University of Science and Technology (Natural Science) , 2021 , 42 ( 5 ): 25 - 31 . (In Chinese)
张辉 . 少齿数大减速比准双曲面齿轮的三维仿真与实验 [D]. 洛阳 : 河南科技大学 , 2014 : 33 - 37 .
ZHANG Hui . Simulation and machining to hypoid gear of few teeth and high speed ratio by enveloping method [D]. Luoyang : Henan University of Science and Technology , 2014 : 33 - 37 . (In Chinese)
王学军 , 汪中厚 , 李彦 , 等 . 基于曲率调整的弧齿锥齿轮虚拟仿真及有限元分析 [J]. 机械强度 , 2022 , 44 ( 5 ): 1148 - 1155 .
WANG Xuejun , WANG Zhonghou , LI Yan , et al . Virtual manufacturing and simulation analysis of spiral bevel gear based on curvature adjustment [J]. Journal of Mechanical Strength , 2022 , 44 ( 5 ): 1148 - 1155 . (In Chinese)
0
浏览量
0
下载量
0
CSCD
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621