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1. 郑州商学院信息与机电工程学院
纸质出版日期:2024-04-15,
移动端阅览
宋晓庆, 张永鑫, 张佳琛, 等. 磁极组合式永磁丝杠的结构分析与优化[J]. 机械强度, 2024,46(2):355-363.
SONG XiaoQing, ZHANG YongXin, ZHANG JiaChen, et al. STRUCTURE ANALYSIS AND OPTIMIZATION OF MAGNETIC POLE COMBINED PERMANENT MAGNETIC SCREW[J]. Journal of Mechanical Strength , 2024,46(2):355-363.
宋晓庆, 张永鑫, 张佳琛, 等. 磁极组合式永磁丝杠的结构分析与优化[J]. 机械强度, 2024,46(2):355-363. DOI: 10.16579/j.issn.1001.9669.2024.02.013.
SONG XiaoQing, ZHANG YongXin, ZHANG JiaChen, et al. STRUCTURE ANALYSIS AND OPTIMIZATION OF MAGNETIC POLE COMBINED PERMANENT MAGNETIC SCREW[J]. Journal of Mechanical Strength , 2024,46(2):355-363. DOI: 10.16579/j.issn.1001.9669.2024.02.013.
为改善永磁丝杠复杂的螺旋形磁极加工制造难度,对螺旋磁极结构进行改进替代。应用有限元法(Finite Element Method,FEM)对推力和转矩静特性进行仿真,证明丝杠磁极为斜环、螺母磁极为螺旋结构和丝杠磁极为螺旋结构、螺母磁极为斜环的两种永磁丝杠结构能够实现平稳传动。由于结构中仍部分存在螺旋结构,故进行实用化改进。方案一是将直环离散的若干圆弧形磁极块阶梯式组合排列;方案二是采用半斜环磁极组合结构。结果表明,后者组合磁极块数更少,在保证运动系统平稳传动的同时,具有更大的推力和转矩。同双螺旋永磁丝杠相比,推力误差和转矩误差仅分别为3.981%和0.583%,故而为替代螺旋磁极的一种较为理想的方案。此外,提出了极距比
K
的概念,得出
K
=0.3时,单位磁极产生的电磁推力和转矩最大,磁极利用率最高。在此基础上,将半斜环磁极结构采用Halbach阵列优化,峰值推力和转矩可分别提升42.3%和36.3%,且存在最优辅配比
λ
=0.4。
In order to improve the manufacturing difficulty of the complex helical-shape magnetic pole (HSMP) in permanent magnetic serew
the structure of HSMP is improved and replaced. The static characteristies of thrust and torque were simulated with the finite element method (FEM). It is proved that the two kinds of permanent magnetic screws
whose screw is oblique ring magnetic poles (ORMP)
nut is HSMP
and screw is HSMP
nut is ORMP
can realize smooth transmission. Two practical improvements were carried out
because there were still
some HSMP in the structures. Scheme one was to combine andarrange several circular arc-shaped magnetic poles (CASMP) blocks in step. Scheme two was a semi-oblique ring magnetic poles(SORMP) composite strueture. The results show that the number of combined pole blocks required for the latter is less
it can ensure the smooth transmission of the motion system
at the same time
with greater thrust and torque. Compared with LRMG which screw and nut are HSMP
the thrust and torque errors are 3.981% and 0.583% respectively
so it is an ideal scheme to replace HSMP. In addition
the concept of pole pitch ratio
K
was proposed
and it is concluded that when
K
=0. 3
the thrust and torque of unit volume pole have the largest value
and the utilization rate of magnetic pole is the highest. On this basis
SORMP composite structure is optimized by Halbach array. The peak thrust and torque can be increased by 42.3% and 36.3% respectively
and the optimal auxiliary ratio
λ
=0.4.
永磁丝杠磁极半斜环Halbach
Permanent magnetic screwMagnetic poleSemi-oblique ringHalbach
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