1. 河北建筑工程学院机械工程学院
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王少雷, 王占英, 李欣, 等. 不同润滑状态对钢丝绳弯曲疲劳特性影响研究[J]. 机械强度, 2023,(4):814-819.
WANG ShaoLei, WANG ZhanYing, LI Xin, et al. STUDY ON THE INFLUENCE OF DIFFERENT LUBRICATION STATES ON BENDING FATIGUE CHARACTERISTICS OF WIRE ROPE (MT)[J]. Journal of Mechanical Strength , 2023,(4):814-819.
王少雷, 王占英, 李欣, 等. 不同润滑状态对钢丝绳弯曲疲劳特性影响研究[J]. 机械强度, 2023,(4):814-819. DOI: 10.16579/j.issn.1001.9669.2023.04.008.
WANG ShaoLei, WANG ZhanYing, LI Xin, et al. STUDY ON THE INFLUENCE OF DIFFERENT LUBRICATION STATES ON BENDING FATIGUE CHARACTERISTICS OF WIRE ROPE (MT)[J]. Journal of Mechanical Strength , 2023,(4):814-819. DOI: 10.16579/j.issn.1001.9669.2023.04.008.
钢丝绳的润滑状态对钢丝绳的工作特性、使用疲劳寿命有重要影响。以6X19钢丝绳为研究对象,选取了未经油脂润滑部分润滑和充分润滑三种状态钢丝绳,分别在弯曲疲劳试验机上,不同张紧状态下进行了弯曲疲劳试验,对各试件在不同阶段出现的疲劳损伤状态进行了统计分析和显微研究。润滑条件好,钢丝绳同滑轮绳槽之间的油膜使接触状态得到改善,降低了绳内钢丝之间的摩擦因数,钢丝表面不易产生磨损划痕,延缓裂纹的形成和扩展,改善了钢丝绳截面内应力分布状态,减少应力集中现象,使有效承载作用的钢丝数量变多,绳内钢丝得到了充分的拉拔,颈缩断丝在总断丝中所占比例比润滑条件差的钢丝绳高;润滑条件差的钢丝绳,齐平状断口所占比例高,绳内钢丝没有得到充分拉拔,会由于局部损伤而导致断丝;相同润滑条件下,张紧力增大一方面破坏了钢丝绳同滑轮绳槽之间的润滑油膜,另一方面在压应力作用下使绳芯内的润滑油脂不易渗浸到钢丝绳同滑轮绳槽侧,恶化润滑状态。
The lubrication state of wire rope has an important influence on the working characteristics and fatigue life of wire rope. 6X19 steel wire rope is taken as the research object, and three kinds of steel wire rope without grease lubrication, partially lubrication and fully lubrication are selected. The bending fatigue tests are carried out on the bending fatigue test machine under different tension states, and the fatigue damage states of each specimen in different stages are statistically analyzed and microscopic studied. Under good lubrication condition, between wire rope and pulley rope groove of the oil film to improve the contact state, reduce the friction coefficient between steel wire rope, steel wire surface is not easy to wear and tear scratches, delay the formation and extension of cracks and improve the steel wire rope section stress distribution and reduce the stress concentration phenomenon, make more effective load effect on the number of steel wire. The steel wire in the rope is fully drawn, and the proportion of necked broken wire in the total broken wire is higher than that of the wire rope with poor lubrication condition. For the wire rope with poor lubrication condition, the proportion of flush fracture is high, and the steel wire in the rope is not fully drawn, resulting in wire breakage due to local damage. Under the same lubrication condition, the increase of tension force destroys the lubricating oil film between the wire rope and pulley groove on the one hand, on the other hand, under the action of compressive stress, the lubricating oil in the rope core is not easy to infiltrate into the side of the wire rope and pulley groove, which deteriorates the lubrication state.
钢丝绳弯曲疲劳试验润滑弯曲疲劳强度滑轮
Steel wire ropeBending fatigue testLubricationBending fatigue strengthSheave
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