1. 中国民航大学航空工程学院
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曹惠玲, 张昊. 基于QAR数据的高压涡轮叶片疲劳-蠕变寿命预测[J]. 机械强度, 2023,(1):218-227.
CAO HuiLing, ZHANG Hao. FATIGUE-CREEP LIFE PREDICTION FOR HIGH PRESSURE TURBINE BLADE BASED ON QAR DATA (MT)[J]. Journal of Mechanical Strength , 2023,(1):218-227.
曹惠玲, 张昊. 基于QAR数据的高压涡轮叶片疲劳-蠕变寿命预测[J]. 机械强度, 2023,(1):218-227. DOI: 10.16579/j.issn.1001.9669.2023.01.027.
CAO HuiLing, ZHANG Hao. FATIGUE-CREEP LIFE PREDICTION FOR HIGH PRESSURE TURBINE BLADE BASED ON QAR DATA (MT)[J]. Journal of Mechanical Strength , 2023,(1):218-227. DOI: 10.16579/j.issn.1001.9669.2023.01.027.
基于发动机运行产生的快速存取记录器(Quick Access Recorder, QAR)数据,提取右发高压涡轮转速比N,2,(高压涡轮实际工作转速与设计转速之比)编制涡轮叶片载荷谱。建立流热固耦合模型,结合QAR数据及热力分析确立计算所需热边界条件,采用有限元软件对流热固耦合问题进行求解,得到不同工况下高压涡轮叶片的温度、应力、应变分布。采用Manson-Coffin模型和Larson-Miller模型分别进行叶片疲劳、蠕变寿命的预测,重点分析了叶片有无冷却对于寿命的影响,最后通过线性损伤累积理论得到叶片的疲劳-蠕变寿命。结果表明,叶片考虑内冷问题后疲劳寿命有所提高、蠕变寿命显著提高,预测得到的疲劳-蠕变寿命和实际寿命相近,可用于发动机涡轮叶片剩余寿命的预测及维修计划的制定。
Based on quick access recorder(QAR)data generated by engine operation, high pressure turbine(HPT)speed ratio of the right engine N,2,(the ratio of actual working speed to design speed of HPT)was extracted to compile turbine blade load spectrum. A fluid-thermal-solid coupling model was established, and the thermal boundary conditions required for calculation were established by combining QAR data and thermal analysis. The temperature, stress and strain distributions of HPT blade under different working conditions were obtained by solving the fluid-thermal-solid coupling problem with finite element software. The Manson-Coffin model and Larson-Miller model were used to predict the fatigue and creep life of the blade respectively, the influence of cooling on the life of blade was mainly analyzed. Finally, the fatigue-creep life of the blade was obtained by the linear damage accumulation theory. The results show that the fatigue life of blade is improved and the creep life is significantly improved after considering internal cooling, the predicted fatigue-creep life is close to the actual life, and this method can be used to predict the remaining life of the turbine blade of the engine and make the maintenance plan.
QAR数据载荷谱高压涡轮叶片流热固耦合冷却疲劳-蠕变寿命
QAR dataLoad spectrumHigh pressure turbine(HPT)bladeFluid-thermal-solid couplingCoolingFatigue-creep life
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