1. 湖北工业大学机械工程学院
2. 湖北三环锻造有限公司
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罗雅梅, 杨练根, 王斌, 等. 转向节耐久性试验系统设计与分析[J]. 机械强度, 2022,(6):1435-1442.
LUO YaMei, YANG LianGen, WANG Bin, et al. DESIGN AND ANALYSIS OF TEST SYSTEM FOR STEERING KNUCKLE (MT)[J]. Journal of Mechanical Strength , 2022,(6):1435-1442.
罗雅梅, 杨练根, 王斌, 等. 转向节耐久性试验系统设计与分析[J]. 机械强度, 2022,(6):1435-1442. DOI: 10.16579/j.issn.1001.9669.2022.06.023.
LUO YaMei, YANG LianGen, WANG Bin, et al. DESIGN AND ANALYSIS OF TEST SYSTEM FOR STEERING KNUCKLE (MT)[J]. Journal of Mechanical Strength , 2022,(6):1435-1442. DOI: 10.16579/j.issn.1001.9669.2022.06.023.
传统的转向节耐久性试验台只能进行单轴加载试验,不能完全模拟实际路况下转向节的受力状况。针对此问题,提出了一种模拟实时路况、四轴加载的转向节耐久性试验系统。首先构建了试验系统机械部分的三维模型,对立柱的强度进行了设计并对关键硬件进行了选型;其次利用Ansys Workbench进行模态分析,得到了试验系统的前6阶振型及固有频率,再通过理论计算出轮胎传递给转向节的外界激励频率分别为8.47 Hz和104.4 Hz,与机械子系统的固有频率不一致,验证了试验系统在标准加载频率范围内不会产生共振现象;最后,搭建了试验系统并进行了测试,将采集的数据利用Matlab进行FFT频谱分析,得出加载力的误差最大为0.95 kN,远小于最大允许误差±2.5 kN,频率的平均误差为1.35%。结果表明,转向节耐久性试验系统的性能满足要求,能模拟实际工况,为转向节耐久性试验提供了可靠的理论依据。
The traditional steering knuckle durability test bench can only carry out uniaxial loading test, which cannot fully simulate the stress state of steering knuckle under actual road conditions. To solve it, a durability test system for steering knuckles simulating real-time road conditions and four-axis loading was proposed. Firstly, the three-dimensional model of the mechanical part of the test system was constructed, column strength is calibrated and the key hardware was selected. Then, the modal analysis is carried out by ANSYS Workbench, and the first six modes and natural frequencies of the test system are obtained. Through theoretical calculation, the external excitation frequencies transmitted by the tire to the steering knuckle are 8.47 Hz and 104.4 Hz, which are not consistent with the inherent frequency of the mechanical subsystem system. This verifies that the test system does not produce resonance in the standard loading frequency range. Finally, the experimental system was built and tested.The collected data were subjected to FFT spectrum analysis by using MATLAB. It is concluded that the maximum error of loading force is 0.95 kN, far less than the maximum allowable error of ± 2.5 kN, and the average error of frequency is 1.35 %. The results show that the performance of the steering knuckle durability test system meets the requirements and can simulate the actual working conditions, which provides a reliable theoretical basis for the steering knuckle durability test.
转向节耐久性试验系统模态分析Ansys
Steering knuckleDurabilityTest systemVibration analysisANSYS
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