1. 上海理工大学机械工程学院
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迟玉伦, 谭绍东, 顾佳健. 基于动力学模型的金刚滚轮修整实验研究[J]. 机械强度, 2022,44(2):326-334.
CHI YuLun, TAN ShaoDong, GU JiaJian. EXPERIMENTAL RESEARCH ON DIAMOND WHEEL DRESSING BASED ON DYNAMIC MODEL[J]. 2022,44(2):326-334.
迟玉伦, 谭绍东, 顾佳健. 基于动力学模型的金刚滚轮修整实验研究[J]. 机械强度, 2022,44(2):326-334. DOI: 10.16579/j.issn.1001.9669.2022.02.010.
CHI YuLun, TAN ShaoDong, GU JiaJian. EXPERIMENTAL RESEARCH ON DIAMOND WHEEL DRESSING BASED ON DYNAMIC MODEL[J]. 2022,44(2):326-334. DOI: 10.16579/j.issn.1001.9669.2022.02.010.
通过对金刚滚轮修整过程的实验研究,实现降低修整过程中金刚滚轮轴的振动以改善砂轮形貌及后续磨削加工表面质量。首先阐述金刚滚轮修整振动机理,研究修整装置的动态特性对修整过程及后续磨削加工有重要影响;然后建立金刚滚轮修整动力学模型,将模型分为砂轮和金刚滚轮两部分,通过改变金刚滚轮轴的支撑材料来改变其刚度、阻尼和接触刚度并进行数值模拟计算,分析金刚滚轮轴在使用钢件支撑材料和铸件支撑材料情况下的振动差异;最后通过实验验证,说明在金刚滚轮轴振动较大和较小两种情况下,后续磨削加工工件表面质量差异。采用钢件材料支撑的金刚滚轮轴进行数值模拟计算后振动幅值最大值为1.5×10,-6,m/s,2,而铸件材料支撑振动幅值最大值在0.3×10,-6,m/s,2,左右。分别用支撑材料为钢件和铸件的金刚滚轮轴进行修整,随后进行磨削加工,前者磨削出的工件表面有烧伤现象,而后者表面合格。修整装置动态特性对修整过程中的振动有很大影响,其它条件不变的情况下,刚度、阻尼和接触刚度越大,修整过程越稳定。修整过程振动越大,修整出的砂轮表面形貌越差,磨削时越容易使工件产生烧伤现象。
To reduce the vibration of the diamond roller shaft during the dressing process through the experimental study of the diamond roller dressing process to improve the grinding wheel morphology and subsequent grinding surface quality. Firstly, the vibration mechanism of diamond wheel dressing is described, and the dynamic characteristics of dressing device have important influence on dressing process and subsequent grinding. Then diamond roller dressing dynamics model is established and the model is divided into two parts of the grinding wheel and diamond wheel, and by changing the diamond roller shaft support materials to change the contact stiffness, damping, and stiffness and numerical simulation calculation, analysis of diamond roller shaft in the use of steel support material and casting the vibration of the support material circumstances difference; Finally, through experimental verification, it shows that the surface quality of the subsequent grinding workpiece is different in the case that the vibration of the diamond roller shaft is larger and smaller. The numerical value of the vibration amplitude of the diamond roller shaft supported by the steel material was 1.5×10,-6,m/s~2, and the maximum value of the vibration amplitude of the casting material support was about 0.3×10,-6,m/s~2. The diamond roller shafts with supporting materials of steel and casting are used for dressing, and then grinding is performed. The surface of the workpiece ground by the former has burns, while the surface of the latter is qualified. The dynamic characteristics of dressing device have a great influence on the vibration during dressing. When other conditions remain unchanged, the greater the stiffness, damping and contact stiffness, the more stable the dressing process will be. The larger the vibration during the dressing process, the worse the surface morphology of the dressed grinding wheel, and the more likely the workpiece will be burned during grinding.
金刚滚轮修整动力学模型修整振动数值模拟计算
Diamond wheel dressingDynamic modelDressing vibrationNumerical simulation calculation
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