1. 辽宁工程技术大学机械工程学院
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谢苗, 裴波波, 刘治翔, 等. 清煤机运料螺杆的性能和仿真磨损试验分析[J]. 机械强度, 2022,44(1):155-161.
XIE Miao, PEI BoBo, LIU ZhiXiang, et al. PERFORMANCE ANALYSIS AND WEAR MECHANISM RESEARCH OF FEEDING SCREW OF COAL CLEANING MACHINE[J]. 2022,44(1):155-161.
谢苗, 裴波波, 刘治翔, 等. 清煤机运料螺杆的性能和仿真磨损试验分析[J]. 机械强度, 2022,44(1):155-161. DOI: 10.16579/j.issn.1001.9669.2022.01.021.
XIE Miao, PEI BoBo, LIU ZhiXiang, et al. PERFORMANCE ANALYSIS AND WEAR MECHANISM RESEARCH OF FEEDING SCREW OF COAL CLEANING MACHINE[J]. 2022,44(1):155-161. DOI: 10.16579/j.issn.1001.9669.2022.01.021.
为研究清煤机集料装置的运输效率,以某型号清煤机的运料螺杆作为研究对象,利用能量法构建了颗粒和叶片作用的力学模型,得到了受力和转速的数学关系。将螺杆参数赋予三维模型,以Archard磨损理论和离散元素法为基础,利用Edem建立螺杆煤料耦合模型。通过控制变量法对螺杆的运输能力进行分析,研究了不同粒径的煤以及不同的转速对螺杆的的磨损深度的影响。结果表明,在转速控制方面,提高转速能够提升煤的运输效率,但是过高的转速将导致颗粒沿径向飞出,而转速在20 r/min~65 r/min内变化时,螺杆磨损深度是呈现先降低后升高的趋势,若在35 r/min~50 r/min内增大转速,对效率提升效果最为显著,同时螺杆所受扭矩相对较小,综上螺杆转速的最佳区间在35 r/min~50 r/min。此外,相比于小颗粒,运送大颗粒煤块时螺杆磨损较为严重,因此在实际应用中,大块煤炭的运输应在螺杆低速下进行。基于上述结论,以最小驱动转矩为目标建立优化数学模型,得到了清煤机螺杆的最优结构和动力参数,并通过仿真试验验证了优化过程的正确性。为改善清煤机运输效率、降低设备能耗、延长设备寿命提供了理论参考,对螺旋输送机的参数优化提供了研究思路。
In order to study the transportation efficiency of the aggregate device of coal cleaning machine, taking a certain type of coal cleaning machine as the research object, establishing the mechanical model of interaction between particles and blades, obtaining the relationship between force and speed.Based on the Archard wear theory and discrete element method, Coupling model of screw and coal was established by EDEM.Analyzing the transportation capacity of screw by controlling variable, the influence of coal particle size and rotating speed on the wear depth of screw was studied.The results show that increasing the rotating speed can improve the coal transportation efficiency in terms of speed control, but too fast speed will cause particles to fly out along the radial direction.The wear depth of the screw decreases first and then increases with speed changing in from 20 r/min to 65 r/min.When speed is increased from 35 r/min to 50 r/min, the efficiency improvement effect is the most significant.,the torque of screw is relatively small at the same time.In conclusion, the best range of screw speed is 35 r/min~ 50 r/min.In addition, the screw wear is serious when transporting large coal particles compared with small particles.Therefore, in practical application, the transportation of large coal should be carried out at low screw speed.Based on the above conclusion, in this paper, an optimal mathematical model is established to minimize the driving torque, obtaining the optimal structure and dynamic parameters of the screw, and proving the correctness of optimization process by simulation test.It provides a theoretical reference for improving the transportation efficiency of the coal cleaning machine, reducing the energy consumption of the equipment and prolonging the service life of the equipment.
运料螺杆输送特性磨损优化
Conveying screwConveying characteristicsWearOptimization
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