1. 中山职业技术学院机电学院
2. 广东工业大学机电学院
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谢英星, 王成勇. 涂层刀具高速铣削高硬度淬硬钢的振动研究[J]. 机械强度, 2021,43(3):561-569.
XIE YingXing, WANG ChengYong. RESEARCH ON CUTTING VIBRATION OF HIGH SPEED MILLING HIGH HARDNESS HARDENED STEEL WITH COATED TOOLS[J]. 2021,43(3):561-569.
谢英星, 王成勇. 涂层刀具高速铣削高硬度淬硬钢的振动研究[J]. 机械强度, 2021,43(3):561-569. DOI: 10.16579/j.issn.1001.9669.2021.03.008.
XIE YingXing, WANG ChengYong. RESEARCH ON CUTTING VIBRATION OF HIGH SPEED MILLING HIGH HARDNESS HARDENED STEEL WITH COATED TOOLS[J]. 2021,43(3):561-569. DOI: 10.16579/j.issn.1001.9669.2021.03.008.
高硬度淬硬钢高速铣削过程具有高铣削速度和高加工表面硬度的特性,平稳高效的铣削能保证加工质量和精度,铣削振动的产生限制了硬态切削技术优越性的发挥。通过设计在不同加工工艺参数条件下涂层刀具高速铣削高硬度(HRC 48~68)淬硬钢试验,使用LMS Test 9A测试分析软件采集铣削振动信号,进行时域和频域分析,研究铣削振动与淬硬钢材料硬度、铣削工艺参数的关系。结果表明:淬硬钢工件材料硬度提高,将使涂层刀具前刀面与淬硬钢工件材料的摩擦增大,进给方向摩擦阻力增大,振动信号幅值增大; Ti Al N和Al Cr N涂层刀具铣削时产生的振动信号相对Ti Si N和Cr Si N涂层刀具偏小,涂层设计过程中Al元素的添加对抑制和减少淬硬钢铣削振动有积极作用;铣削工艺参数值的变化对刀具进给方向铣削振动的影响各不相同,其中铣削速度的变化使铣削振动产生一个振动极值点;为了获得较小的铣削振动幅值和较高的铣削效率,优先选择的铣削参数值应使铣削振动尽可能减小。
High speed milling of high hardness hardened steel has the characteristics of high cutting speed and high machining surface hardness,smooth and efficient milling can ensure quality and accuracy,while the generation of cutting vibrations limits the superiority of hard cutting technology. By designing high speed milling of high hardness( HRC 48 ~ 68)hardened steel under different technological parameters,the cutting vibration signal was collected by LMS Test 9 A experiment analysis software,and the time and frequency domain analyses were analyzed,the relationships among the cutting vibration,the hardness and cutting technological parameters of the hardened steel were studied. The results showed that when the hardness of hardened steel increased,the friction between the rake face of the coated tool and the hardened steel increased,the friction resistance in the feed direction increased,and the amplitude of the vibration signal increased; the vibration signals generated by Ti Al N and Al Cr N coated tools were smaller than those of Ti Si N and Cr Si N coated tools; the addition of Al element in the coating design has a positive effect on suppressing and reducing cutting vibration of hardened steel; the changes of cutting parameters had different effects on the cutting vibration in the feed direction of the cutting tool; in order to obtain a lower cutting vibration amplitude and higher cutting efficiency,the cutting parameter value should be selected in preference to minimize cutting vibration.
涂层刀具高速铣削高硬度淬硬钢铣削振动
High hardness hardened steelHigh speed millingCoated toolCutting vibration
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