1. 上海理工大学机械工程学院
2. 上海理工大学机械工业汽车底盘机械零部件强度与可靠性评价重点实验室
3. 上海汽车集团股份有限公司技术中心试验与认证部
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施闯闯, 赵礼辉, 顾振飞, 等. 试验场载荷特征分析与标准化方法研究[J]. 机械强度, 2021,(1):225-232.
施闯闯, 赵礼辉, 顾振飞, 等. 试验场载荷特征分析与标准化方法研究[J]. 机械强度, 2021,(1):225-232. DOI: 10.16579/j.issn.1001.9669.2021.01.033.
针对车辆载荷的采集必须在样车试制完成后才能进行,产品开发阶段往往缺乏必要载荷数据的问题,开展了试验场耐久规范下的载荷谱标准化研究。首先,对国内某试验场不同车型道路实测载荷谱的特征分析,明确了不同车型载荷雨流循环频次分布的一致性。其次,综合载荷频次分布和损伤区间分布的差异性,对比了传统概率分布模型和极值分布模型在雨流循环建模的有效性,通过载荷频次及损伤分布,验证了超越阈值分布模型在载荷建模方面的合理性。最后,对不同车型载荷的归一化,建立了对象试验场的标准化载荷模型,并通过对比标准化载荷重构谱与试验场实际道路谱的雨流循环、相对损伤以及关键零部件台架试验寿命,验证了该标准化载荷模型的有效性和合理性。该标准化载荷谱及载荷谱标准化方法可为新车型在早期开发阶段提供准确有效的载荷数据,从而保证产品可靠性与耐久性水平。
In view of the problem that the collection of vehicle load must be completed after the prototype car is completed,and the necessary load data are often lacking in the product development stage,the standardization of load spectrum under the endurance criterion of the proving ground is studied in this paper.Firstly,the characteristics of the measured load spectrum of different vehicle types in a domestic proving ground are analyzed,and the consistency of the frequency distribution of rainflow cycles for different vehicle types is clarified.Furthermore,the validity of the traditional probability distribution model and the extreme value distribution model in the rainflow cycle modeling is compared by synthesizing the difference of load frequency distribution and damage interval distribution.Through load frequency and damage distribution,the rationality of the exceeding threshold distribution model in load modeling is verified.Finally,the standardized load model of the proving ground is established by normalizing the loads of different types of vehicles.The validity and rationality of the standardized load model are verified by comparing the rainflow cycle,pseudo-damage and fatigue life of the standardized load spectrum with the measured load spectrum in proving grounds.The standardized load spectrum and load spectrum standardization method can provide accurate and effective load data for new vehicle in the early development stage,so as to ensure product reliability and durability level.
标准化载荷试验场载荷特征极值理论损伤等效
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