1. 福建江夏学院电子信息科学学院
2. 福州大学液压件厂
3. 数字福建智能家居信息采集及处理物联网实验室
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郭善新, 余广炽, 关翔锋. 内啮合齿轮泵隔离装置的平衡[J]. 机械强度, 2021,(1):198-203.
郭善新, 余广炽, 关翔锋. 内啮合齿轮泵隔离装置的平衡[J]. 机械强度, 2021,(1):198-203. DOI: 10.16579/j.issn.1001.9669.2021.01.029.
为实现内啮合齿轮泵在较高压力下拥有较高的容积效率,提出了一种带有径向补偿功能的新型高压内啮合齿轮泵隔离装置,装置采用内部扩大高压腔的技术方法。为了使隔离装置获得更好的平衡,根据过渡区的压力分布规律,推导出装置中月牙块在过渡区的液压力、补偿力和支反力的计算公式,建立了平衡约束条件,以扩大过渡区直至仅有二个轮齿齿槽为算例,利用Fmincon工具优化箱求得最佳补偿腔对应中心夹角,利用Matlab建模仿真得到平衡状态下装置中月牙块的受力变化曲线。对理论排量为50.8 ml/r的齿轮泵,在输入压力为0.3 MPa,输出压力为21.8 MPa,温度为50℃±4℃条件下进行跑合试验,结果表明,其容积效率可达94.3%,无明显异常磨损。
In order to achieve a higher volumetric efficiency of an internal gear pump at higher pressures,a new isolation device with a compensating function in the diameter direction was developed.The device used a technical method of expanding high pressure chamber inside the pump.In order to obtain a better balance for the isolation device,according to the pressure distribution law of the transition zone,the calculation formulas of hydraulic pressure,the compensation force and the supporting force of the crescent block in the transition zone of the crescent block were derived,and then the equilibrium constraints of the device were established.The transition zone was enlarged until only two gear teeth.As an example,the fmincon tool was used to obtain the optimum center angle of the compensation cavity,and the force changes curve was obtained by MATLAB simulation.When an internal gear pump with a theoretical displacement of 50.8 ml/r was carried out under the condition of input pressure of 0.3 MPa,output pressure of 21.8 MPa,at 50℃ ±4℃,and the results show that the volumetric efficiency can reachs 94.3%.No abnormal wear was observed.
内啮合齿轮泵隔离装置径向补偿月牙平衡
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