1. 桂林电子科技大学机电工程学院
2. 桂林电子科技大学机电综合工程训练中心
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刘建伟, 孙昌迎, 李玉寒, 等. 冲击液压载荷作用下双金属薄壁管内压力与型腔体积变化的关系[J]. 机械强度, 2020,42(5):1146-1152.
LIU JianWei, SUN ChangYing, LI YuHan, et al. RELATIONSHIP BETWEEN INTERNAL PRESSURE AND CAVITY VOLUME CHANGE BASED ON LIQUID IMPACT LOADING TO BIMETALLIC THIN-WALLED TUBES[J]. 2020,42(5):1146-1152.
刘建伟, 孙昌迎, 李玉寒, 等. 冲击液压载荷作用下双金属薄壁管内压力与型腔体积变化的关系[J]. 机械强度, 2020,42(5):1146-1152. DOI: 10.16579/j.issn.1001.9669.2020.05.020.
LIU JianWei, SUN ChangYing, LI YuHan, et al. RELATIONSHIP BETWEEN INTERNAL PRESSURE AND CAVITY VOLUME CHANGE BASED ON LIQUID IMPACT LOADING TO BIMETALLIC THIN-WALLED TUBES[J]. 2020,42(5):1146-1152. DOI: 10.16579/j.issn.1001.9669.2020.05.020.
双金属薄壁管冲击液压胀形技术是在液压胀形与冲压成形基础上发展起来的一种复合成形技术。冲击液压载荷作用下的双金属薄壁管成形所需内压力源自于管坯型腔体积的压缩,其大小随液体体积压缩量变化而变化,为此提出了基于冲击液压载荷作用下双金属薄壁管的内压力形成机理的研究。首先介绍了双金属薄壁管冲击液压胀形的成形原理;然后,通过对内外管轴向冲击液压预成形与径向冲击液压成形过程中内压力形成的理论分析,构建了管坯型腔内压力与体积变化之间的数学模型;同时,利用Ansys Workbench有限元模拟技术获得了内外管轴向冲击液压预成形与径向冲击液压成形过程的内压力,通过有限元模拟与理论分析结果的对比发现,两者具有较好的一致性,并通过模型误差优化了内压力数学模型,为双金属薄壁管冲击液压胀形技术的进一步研究奠定了良好的理论与应用基础。
Liquid Impact Forming( LIF) of bimetallic thin-walled tubes is a composite forming technology developed on the basis of tube hydroforming and stamping. Internal pressure required for the formation of the bimetallic thin-walled tubes under liquid impact loading is derived from the compression of the volume of the tube blank,and its size varied with the compression of liquid volume. For this purpose,investigation on forming mechanism and variation law of the internal pressure of the bimetallic thin-walled tubes is proposed.Firstly,forming principle of LIF of bimetallic thin-walled tubes was introduced. Secondly,theory of internal pressure was analyzed in the process of the axial impact hydraulic performing and the radial forming of bimetallic thinwalled tubes. Mathematical model between the internal pressure and volume change in the tube blank cavity was obtained.Thirdly,generation regularity of internal pressure of the axial and the radial liquid impact of the bimetallic thin-walled tubes was performed using ANSYS WORKBENCH. Through comparison of numerical simulation and theoretical analysis,it is not difficult to find that they were a good consistency,and the internal pressure model is optimized by the model error revision,which lays a good theoretical and application basis for further research on LIF of bimetallic thin-walled tubes.
双金属薄壁管冲击液压成形液压胀形内压力有限元模拟
Bimetallic thin-walled tubesLiquid impact formingTube hydroformingInternal pressureFinite element simulation
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