1. 吉林化工学院航空工程学院
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由博. 衔铁组件装配中的过盈联接分析与质量控制[J]. 机械强度, 2019,41(4):935-941.
YOU Bo. ANALYSIS AND QUALITY CONTROL OF PRESS FIT FOR ARMATURE COMPONENT ASSEMBLY[J]. 2019,41(4):935-941.
由博. 衔铁组件装配中的过盈联接分析与质量控制[J]. 机械强度, 2019,41(4):935-941. DOI: 10.16579/j.issn.1001.9669.2019.04.027.
YOU Bo. ANALYSIS AND QUALITY CONTROL OF PRESS FIT FOR ARMATURE COMPONENT ASSEMBLY[J]. 2019,41(4):935-941. DOI: 10.16579/j.issn.1001.9669.2019.04.027.
为预测衔铁组件压装质量,以衔铁组件压装过程为研究对象,利用有限元软件Ansys Workbench对压装过程进行仿真分析,从而得到过盈量和压力-位移曲线的合理范围。在此基础上,对衔铁倾斜压装进行仿真研究,结果表明对压装平行度有影响的是压装面和零件内孔的倾斜角度,当施压圆台的压装面或零件内孔倾斜0.03°时,零件将造成损坏,因此在加工施压圆台压装面和精密零件内孔时,要满足倾斜角度<0.03°。在上述仿真研究的基础上,研制了基于压力传感器、光栅尺、机器视觉的精密压装实验设备,并在所研制的压装设备上进行压装实验,结果表明,仿真分析所得的压力-位移曲线和压装实验所得结果之间的差别很小,而且仿真分析得到的最大压装力与压装实验结果最大偏差只有2.3%。此外,通过拆卸实验得到的最大压出力能够满足使用要求,并且比最大压装力低15%。根据上述比较结果可以确定,压装实验结果是正确的,进而证明了仿真结果可以用来预测压装质量。
To predict the press-mounting quality, Aiming at the armature component’s press-fit process, the simulation was implemented on the press-fit process by using ANSYS Workbench. Thus the interference value’s rational scope and press-fit cure’s rational scope were obtained. On this base, the simulation was implemented on armature’s tilt press-mounting work. The results show that press-fit surface and bore of part’s tilt angle are main influence factors for press-mounting parallelism. When the press-mounting surface or the bore of part’s tilt angle was more than 0.03°, parts will be damaged, so the tilt angle should be less than 0.03°. On the basis of the simulation research mentioned above, the precise press-mounting experiment device was developed and fabricated for the press-mounting work of armature component, in which it included force sensor, the grating ruler and machine vision. The press-mounting experiments were carried out on the device. The results show that the difference between press-fit curves obtained from FEA and these obtained from experiment is relatively small. The deviation between maximum press-mounting force obtained from FEA and maximum push-out force obtained from experiment is 2.3%. In addition, the maximum push-out force obtained from experiment is 15% lower than maximum press-mounting force obtained from experiment. According to the comparison results, the press-mounting experiment results are correct, and then the FEA results can be applied for predicting the precise press-mounting quality.
衔铁组件压力-位移曲线最大压装力最大压出力
Armature componentPress-fit curveMaximum press-mounting forceMaximum push-out force
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