1. 西安理工大学机械与精密仪器工程学院
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纪磊磊, 汤奥斐, 郭晓玲, 等. 固结磨粒线锯的随机力建模与振动分析[J]. 机械强度, 2019,41(4):792-798.
JI LeiLei, TANG AoFei, GUO XiaoLing, et al. RANDOM FORCE MODELING AND VIBRATION ANALYSIS OF FIXED ABRASIVE WIRE SAW[J]. 2019,41(4):792-798.
纪磊磊, 汤奥斐, 郭晓玲, 等. 固结磨粒线锯的随机力建模与振动分析[J]. 机械强度, 2019,41(4):792-798. DOI: 10.16579/j.issn.1001.9669.2019.04.005.
JI LeiLei, TANG AoFei, GUO XiaoLing, et al. RANDOM FORCE MODELING AND VIBRATION ANALYSIS OF FIXED ABRASIVE WIRE SAW[J]. 2019,41(4):792-798. DOI: 10.16579/j.issn.1001.9669.2019.04.005.
固结磨粒线锯是目前切割脆硬材料的主要方法,由于线锯属于柔性刀具,在切割过程中线锯的振动不可避免,其中存在磨粒对线锯的激励以及机床本身传递的振动等。为了研究切割过程中磨粒对线锯振动的影响,本文主要以弦线振动理论为基础,建立了有阻尼轴向匀速运动线锯的振动方程并分析了线锯切割过程中的受力,进而构建了对线锯横向振动产生主要影响的法向随机力模型,分析在小偏移状态下线锯的线性振动情况。基于WXD170往复式金刚石线锯切割机的切割实验,验证了法向随机力模型的有效性,结果表明该随机力模型用于振动模型的仿真可以准确地预测线锯加工过程中的振动情况。
The main approach to cut the brittle-hard material is the use of the fixed abrasive wire saw at present. The vibration of the wire saw is inevitable during the cutting process for the reason of its flexibility. The main vibration patterns include the incentive of abrasive grains to the wire saw and vibrations transmitted by the machine itself. For the sake of investigating the effect of abrasive grains on the vibration of wire saws during cutting process, based on the oscillation theory of the string, the vibration equations of the wire saw in the case of a damped axially uniform motion were constructed and together with an analysis of the force in the wire saw during the process of cutting. The normal random force model, which has an important influence on the lateral vibration of the wire saw,was further established and an analysis of linear vibration of the wire saw in the small offset state was conducted. Based on the cutting experiment of WXD170 reciprocating diamond wire sawing machine, the validity of the normal random force model is verified. The results show that the simulation of the vibration model can accurately predict the vibration during the sawing process.
线锯切割线锯振动随机切削力模型切割实验
Wire saw cuttingWire saw vibrationRandom force modelingSlicing experiment
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