1. 辽宁经济职业技术学院信息工程系
2. 中国第一汽车股份有限公司新能源开发院新能源分公司
3. 东北大学机械工程与自动化学院
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王珏, 周航, 陈东升, 等. 齿轮传动激励下悬臂式齿轮箱体局部共振特性研究[J]. 机械强度, 2018,40(4):997-1001.
WANG Jue, ZHOU Hang, CHEN DongSheng, et al. LOCAL RESONANCE ANALYSIS OF CANTILEVER GEAR BOX UNDER GEAR TRANSMISSION EXCITATION[J]. 2018,40(4):997-1001.
王珏, 周航, 陈东升, 等. 齿轮传动激励下悬臂式齿轮箱体局部共振特性研究[J]. 机械强度, 2018,40(4):997-1001. DOI: 10.16579/j.issn.1001.9669.2018.04.039.
WANG Jue, ZHOU Hang, CHEN DongSheng, et al. LOCAL RESONANCE ANALYSIS OF CANTILEVER GEAR BOX UNDER GEAR TRANSMISSION EXCITATION[J]. 2018,40(4):997-1001. DOI: 10.16579/j.issn.1001.9669.2018.04.039.
局部共振是齿轮箱体发生疲劳破坏的重要原因,齿轮传动系统振动激励可能会引起箱体局部模态的振动耦合。以某型采煤机截割部悬臂齿轮箱体为研究对象,将有限元分析与现场测试结合,分析箱体在齿轮传动激励下的局部共振特性。利用Ansys建立箱体有限元模型,得到其固有频率及主要振动形态;基于采煤机空载测试,得到额定工况下箱体振动加速度并进行时域和频域分析;将实测信号频谱与有限元模型固有特性进行比较,得到箱体局部共振特性;选取箱体壁厚为设计变量,研究箱体壁厚对固有特性的影响,为避免局部共振提供可行的方法。结果表明:不同传动级啮频的组合形成了新的频率成分,其中部分频率可激发局部共振;同时改变上下箱体壁厚及行星头壁厚才能在使所有敏感固有频率避开激振频率;局部共振振型中应变大的部位会产生过大拉应力,是箱体疲劳破坏的原因之一。研究可为悬臂式齿轮箱体共振分析及优化设计提供一定的参考。
Local resonance is a key reason for fatigue damage of gear housings.Local modals could be excited by vibration caused by gear meshing.Considering the shearer rocker arm for example,the local resonance characteristics of gear housing are analyzed in this paper.Finite element method is used to obtain the natural characteristics of housing and field testing with 0 load is employed to get the vibration acceleration values at the ratings.Local resonance characteristics are obtained by comparing frequency spectrum and natural frequencies.Housing wall thicknesses are selected as design variables to get the influence to natural frequencies.The results show that new frequencies which consist of meshing frequencies of different transmission stages occur and some of them can cause local resonance.Housing wall thicknesses should be changed to avoid local resonance.Excessive strain stress could be caused by local resonance and incur fatigue damage.This research could be a reference for resonance analysis and optimum design.
悬臂式齿轮箱体局部共振振动特性实验疲劳破坏
Cantilever gear boxLocal resonanceVibration experimentFatigue failure
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