1. 上海理工大学机械工程学院
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江小辉, 张振亚, 李郝林, 等. 机床精度检测航空薄壁标准件的设计方法研究[J]. 机械强度, 2017,39(3):621-628.
JIANG XiaoHui, ZHANG ZhenYa, LI HaoLin, et al. RESEARCH ON THE DESIGN METHOD OF THE AEROSPACE STANDARD THIN-WALLED SPECIMEN TO MEASURE THE PRECISION OF MACHINE TOOL[J]. 2017,39(3):621-628.
江小辉, 张振亚, 李郝林, 等. 机床精度检测航空薄壁标准件的设计方法研究[J]. 机械强度, 2017,39(3):621-628. DOI: 10.16579/j.issn.1001.9669.2017.03.021.
JIANG XiaoHui, ZHANG ZhenYa, LI HaoLin, et al. RESEARCH ON THE DESIGN METHOD OF THE AEROSPACE STANDARD THIN-WALLED SPECIMEN TO MEASURE THE PRECISION OF MACHINE TOOL[J]. 2017,39(3):621-628. DOI: 10.16579/j.issn.1001.9669.2017.03.021.
机床标准件的设计及优化一直是国内外关注的重点,因为其对于机床相关性能的检测及评估起到积极作用。结合国内外通用的五轴数控机床的标准试件的优缺点,并对比ISO国际标准试件、美国NASA979系列试件、"S"形试件等试件的结构特征与机床性能检测特性的优缺点,综合现有大部分航空零件的特征,考察了这一类型工件加工机床的特性,设计出"X"形新型航空薄壁标准试件。首先对"X"形航空薄壁试件进行有限元分析并对开闭角与曲线曲率连续性等特征进行计算,根据有限元分析结果首次提出加工复杂度系数概念,对比切削力与热载荷,切削力在残余应力生成中占主导地位,在只考虑切削力的作用下,深入研究了"X"形航空薄壁试件在几何造型和机械结构设计方面的特性,证明了"X"形航空薄壁试件能够优于其他标准试件,在数控机床多轴联动精度和动态刚度特性的检测方面更具全面性与优越性。为基于"X"型新型航空薄壁标准试件的五轴数控机床综合动态精度检测特性研究提供科学依据及有效方法。
The design and optimization of standard parts to the machine tool is always being the focus of domestic and foreign countries,which is helping for the machine tool inspection and assessment of the performance. In this study,according to the advantages and disadvantages of standard specimen of the universal five-axis NC machine tools,comparing the structural characteristics and machine features for the testing performance of ISO international standard specimen, NASA979 series specimen,"S"shape of the specimen and other specimens. The most characteristics of modern aviation parts are combined to design the "X"form of new aircraft thin-wall standard specimen. By analyzing the "X"shaped aviation thin-walled specimen with the finite element method,the open,close angles and curvature continuity curves are calculated and discussed. Based on the results of finite element analysis,it’s the first time to put forward the processing complexity coefficient concept,compares the cutting force and thermal load,the cutting force dominates in the residual stress generated,this paper only consider the effect of cutting force,to evaluate the characteristics of the"X"shape aviation thin-wall specimen in the geometric model and mechanical structure design in-depth. It proved that "X"shaped aviation thin-wall specimen is better than the other standard specimens in comprehensively reflecting the multi-axis linkage and dynamic stiffness characteristics of the CNC machine possess,showing more comprehensive and superiority in the aspect of detection. All above conclusions provide the scientific basis and effective approach for integrated precision detection characteristic of five-axis CNC machine based on the "X "shaped new aircraft thin-walled standard specimen.
薄壁标准件加工性能加工复杂度系数开闭角曲线曲率
Thin-walled standard specimenMachining characteristicsProcessing complexity coefficientOpen and close AngleThe curve curvature
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