1. 华中农业大学工学院
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廖宜涛, 廖庆喜, 张青松. 2BFQ-6型油菜精量联合直播机故障特性研究[J]. 机械强度, 2017,39(2):321-326.
LIAO YiTao, LIAO QingXi, ZHANG QingSong. FAULT CHARACTERISTICS ANALYSIS OF 2BFQ-6 PRECISION SEEDER FOR RAPESEED[J]. 2017,39(2):321-326.
廖宜涛, 廖庆喜, 张青松. 2BFQ-6型油菜精量联合直播机故障特性研究[J]. 机械强度, 2017,39(2):321-326. DOI: 10.16579/j.issn.1001.9669.2017.02.014.
LIAO YiTao, LIAO QingXi, ZHANG QingSong. FAULT CHARACTERISTICS ANALYSIS OF 2BFQ-6 PRECISION SEEDER FOR RAPESEED[J]. 2017,39(2):321-326. DOI: 10.16579/j.issn.1001.9669.2017.02.014.
针对2BFQ-6型油菜精量联合直播机生产实践中的故障表现,开展了机具现场作业可靠性试验。试验结果表明机具可靠性设计水平较高,但链轮装配、焊接等工艺可靠性需要提高;旋耕作业单元发生旋耕刀周期性松动故障,间隔周期为5.9 h;机具实际生产率为0.36 hm~2/h,班次生产率为2.16 hm~2/d;机具早期故障率变化符合"浴盆曲线"规律,早期故障期持续时间为30 h,有效度为70%。实施链轮装配工艺改进与跑合调试、焊接件工艺改进,防缠草板、风机传动结构优化设计,旋耕刀周期性紧固维护等可靠性提升策略后,机具有效度提升至97%以上,实际作业效率达0.45 hm~2/h,机具作业效率与可靠性得到大幅度提升。
A newly-developed precision seeder,model 2BFQ-6,combined multiple field tasks of seeding rapeseed,including straw chopping,rotary tillage,fertilizing,precision sowing,and straw covering into a single operation,has been expanded and applied in major rapeseed producing areas of China. Unfortunately,its reliability does not meet the need of production,which restricts its popular. In this paper,product reliability test and fault analysis of the combined seeder was proposed to improve its product reliability. A brand new seeder was conducted to work in rice stubble field lasting longer than 30 hectare in Jianli County,Hubei Province,in 2013. Trouble-free working time and area,phenomenon of the fault,repair time and the cause of the fault of the seeder in the course of the work were recorded and used for fault characteristics analysis. The results show that the key components of the seeder,like the main frame,gearbox and rotary drive axis have not fault yet,even if they are undertaking the most of load in working. The facts prove design reliability of the seeder is relatively high. By contrast,the glitches frequently appear initially,which is certainly abnormal. It caution that manufacturing process should be improved,especially for sprockets assembling and welding. Another significant finding is that the bolted connection of rotary blade and base would be loosen at a period of 5. 9-hour,which lead to the fault of the rotary tillage unit. Fault analysis indicates that the period of early fault is 30 hours and the fault rate conform to the feature of a bathtub curve. Real productivity of the seeder is 0. 36 hm~2/h,one working shift productivity is 2. 16 hm~2/d and the availability coefficient of the seeder was nearly 70%. When assembling and welding process are improved,weak components and unreasonable belt drive structure are revised and the connection of rotary blade and base are preventative maintained,the availability coefficient will be increased more than 97% and the real productivity of the seeder will be promoted to 0. 45 hm~2/h.
有效度故障率油菜精量联合直播机可靠性
Availability coefficientFault ratePrecision seeder for rapeseedReliability
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