1. 辽宁工程技术大学机械工程学院
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赵丽娟, 陈磊, 田震. 刨煤机不同位置刨刀的载荷模拟研究及其强度验证[J]. 机械强度, 2017,39(1):79-84.
ZHAO LiJuan, CHEN Lei, TIAN Zhen. SIMULATION STUDY AND STRENGTH VALIDATION OF PLANES’LOAD AT DIFFERENT POSITIONS OF COAL PLOUGH[J]. 2017,39(1):79-84.
赵丽娟, 陈磊, 田震. 刨煤机不同位置刨刀的载荷模拟研究及其强度验证[J]. 机械强度, 2017,39(1):79-84. DOI: 10.16579/j.issn.1001.9669.2017.01.014.
ZHAO LiJuan, CHEN Lei, TIAN Zhen. SIMULATION STUDY AND STRENGTH VALIDATION OF PLANES’LOAD AT DIFFERENT POSITIONS OF COAL PLOUGH[J]. 2017,39(1):79-84. DOI: 10.16579/j.issn.1001.9669.2017.01.014.
刨刀是刨煤机落煤的执行工具,其工作载荷直接影响刨煤机的刨削能力和生产效率。为研究刨煤机的载荷特性,基于Matlab和VC开发出了刨煤机载荷计算程序,可根据不同模拟煤层的赋存条件,计算出不同位置刨刀的随机载荷;基于仿真软件Adams,对不同位置刨刀进行模拟,并对其进行了强度验证。通过分析得出:在相同截深时,不同位置刨刀的载荷具有随机性,其中,短腰刀的三向载荷均值与标准差最小,与其他位置的刨刀相比受力较稳定均匀,其次为长腰刀、顶刀、底刀;随着刨削深度的增加,刨刀所受的三向力均有不同程度的增大,当刨深超过一定值以后,刨削阻力会出现明显的增大;当刨刀间距超过一定截线距时,刨削力急剧增加;刨刀在工作过程中,长、短腰刀所受最大应力分别位于刀体薄厚位置过渡连接处和刀体与片状合金头镶嵌处,主要失效方式为断裂和磨损;顶刀和底刀在与刀座连接部分做倒角处理可缓和应力集中。分析结果为研究动载荷作用下刨刀可靠性及其结构优化设计提供了理论依据。
Planes are the execution tools of coal plough,the work load directly affecting the planing capacity and production efficiency of the plow. In order to study the load characteristics,developing the coal plow load calculation program based on Matlab and VC,which can calculate the random load of planer at different positions according to the different simulating coal seam occurrence conditions; Planes at different positions were simulated and the strength verified based on ADAMS software. By analyzing the results indicate that : in the same cutting depth,the loads of planes at the different positions are random,in which load short broadsword’s means and standard deviations of the three load are minimum and the cutter force is relatively stable and uniform compared with other positions,followed by long broadsword,knife top and bottom knife; With increasing of planing depth,three forces of planes suffered have varying degrees increased,When the cutting depth exceeds a certain value,cutting resistance will be significantly increased; when the cutter spacing exceeds a certain transversal distance,cutting force increases sharply; In the working process,long and short waist by the maximum stresses are located in knife body thickness position transition connection and the knife body and the lamellar alloy head is embedded,main failure mode for the wear and fracture;the top and bottom knife knife connected with the knife base part chamfer can relax the stress concentration. Analysis results of load planer reliability and structure optimization design provides a theoretical basis for the study of dynamic.
刨煤机不同位置刨刀载荷特性模拟研究强度验证
PlowPlanes at different positionsLoad characteristicSimulation studyStrength validation
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