1. 长安大学道路施工技术与装备教育部重点实验室
2. 徐工集团江苏徐州工程机械研究院
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万一品, 宋绪丁, 郁录平, 等. 装载机工作装置销轴载荷测试方法与试验研究[J]. 机械强度, 2017,39(1):26-32.
WAN YiPin, SONG XuDing, YU LuPing, et al. STUDY ON LOAD MEASURING METHOD AND TEST OF THE PIN-SHAFT IN LOADER WORKING DEVICE[J]. 2017,39(1):26-32.
万一品, 宋绪丁, 郁录平, 等. 装载机工作装置销轴载荷测试方法与试验研究[J]. 机械强度, 2017,39(1):26-32. DOI: 10.16579/j.issn.1001.9669.2017.01.005.
WAN YiPin, SONG XuDing, YU LuPing, et al. STUDY ON LOAD MEASURING METHOD AND TEST OF THE PIN-SHAFT IN LOADER WORKING DEVICE[J]. 2017,39(1):26-32. DOI: 10.16579/j.issn.1001.9669.2017.01.005.
在分析装载机工作装置铲斗受力模型的基础上,针对动臂与铲斗销轴处的动态载荷测试问题,提出一种考虑装载机工作装置侧向力的销轴动态载荷测试方法,采用该测试方法可以准确获取动臂与铲斗铰接点处的销轴水平、竖直和侧向三个方向的动态载荷。在不改变工作装置受力特点的基础上,通过销轴传感器的设计与铲斗的结构改装建立了装载机工作装置销轴力动态测试系统,选取含有颗粒状铁矿石的原生土作为铲装作业工况,进行铲装试验测试,获得了动臂与铲斗铰接点处销轴三个方向的动态载荷变化。对实测数据进行了分析,结果表明:建立的销轴力动态测试系统能够准确地获得铰接点处销轴三个方向动态载荷;装载机工作装置动臂与铲斗销轴传感器测得的三个方向的动态载荷与铲装作业过程有密切的关系;首次获得了侧向力随铲装作业过程变化的动态载荷。这对于研究装载机工作装置的受力特性、载荷谱和疲劳性能具有重要的指导作用。
Based on the mechanical force model of the bucket on the working device of loader,the problem of the dynamic loading test was analyzed. The testing method considering pin-shaft lateral dynamic force was put forward,and the 3D forces in horizontal,vertical and lateral direction of the loader working device were accurately measured. Without changing the loading characteristics of the working device,the pin-shaft dynamic force test system was established with the pin-shaft sensor design and the bucket structure modification. Primary soil containing granular iron ore was chosen as the shovel loading operation case,and the dynamic forces in three directions of the pin-shaft linking the arm and the bucket were acquired through the shovel loading test. The results show that: the dynamic testing method and the system could accurately obtain the dynamic loads of three directions of the pin-shaft; the dynamic loads of the three directions measured by the pin-shaft sensors are closely related to the loading process; the dynamic loads of the lateral force of the loader working device with the change of loading process were obtained firstly. It has important guiding roles for the study on the mechanical characteristics of the loader working device,the acquisition of the load spectrum and the prediction of fatigue life.
装载机销轴动态载荷侧向力试验研究
LoaderPin-shaftDynamic loadsLateral forceExperimental research
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