1. 华侨大学制造工程研究院
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程鑫, 刘清风, 王宁昌, 等. 基于Inconel 718车削过程有限元仿真的刀具刃口几何参数优化[J]. 机械强度, 2015,37(4):754-760.
CHENG Xin, LIU QingFeng, WANG NingChang, et al. OPTIMIZATION OF THE CUTTING EDGE GEOMETRICAL PARAMETERS BASED ON FINITE ELEMENT SIMULATION OF TURNING INCONEL 718[J]. 2015,37(4):754-760.
程鑫, 刘清风, 王宁昌, 等. 基于Inconel 718车削过程有限元仿真的刀具刃口几何参数优化[J]. 机械强度, 2015,37(4):754-760. DOI: 10.16579/j.issn.1001.9669.2015.04.015.
CHENG Xin, LIU QingFeng, WANG NingChang, et al. OPTIMIZATION OF THE CUTTING EDGE GEOMETRICAL PARAMETERS BASED ON FINITE ELEMENT SIMULATION OF TURNING INCONEL 718[J]. 2015,37(4):754-760. DOI: 10.16579/j.issn.1001.9669.2015.04.015.
基于Third Wave Advant Edge建立二维有限元模型,对镍基高温合金Inconel 718的车削过程进行数值仿真分析,并通过直角车削试验验证仿真模型的精准度;提出了刃口几何参数的优化流程,获得了不同刃口几何参数下的切削温度和应力分布,研究了刀具刃口几何参数对刀具应力及刀具温度的影响,进而对加工镍基合金的刀具刃口参数进行优化。仿真结果表明:在选定后角7°时,粗加工镍基合金Inconel 718的最优前角为6°,最优刃口钝圆半径为60μm;随着刀具前角的增加(0°~10°),切削温度逐渐增加,刀具应力先减小后增加,切屑的高温区逐渐减小,刀具的高应力区逐渐向后刀面扩展;随着刃口钝圆半径的增加(30μm~80μm),刀具温度逐渐增加,温度分布无明显变化,刀具应力先减小后增加,切削刃附近应力集中现象减弱。
A two-dimensional finite element model of orthogonal cutting Inconel 718 has been built by Third Wave Advant Edge to obtain the distribution of temperature and stress under different parameters of the cutting edge. The cutting force predicted by the finite element method( FEM) showed good agreement with the experimental results. The optimize processes of the cutting edge parameters has been proposed and the effect of cutting edge parameters on cutting stress and cutting temperature have been analyzed. Then,the optimal parameters of cutting edge on the processing of nickel-based alloy are selected. It finds that,with given relief angle of 7°,the optimal rake angle is 6°and the optimal cutting edge radius is 60μm. Basically,with the increase of the rake angle,cutting temperature gradually increases and the tool stress decreases firstly and then increases,and the temperature of chips decreases and the high stress area expands to the flank face of tools. With the increase of the cutting edge radius,cutting temperature increases and tool stress decreases firstly and then increases,and stress concentration of cutting edge is weakened.
镍基合金有限元模型切削温度刀具应力刀具刃口几何参数优化
Nickel base alloysFEMCutting temperatureTool stressOptimize cutting edge geometrical parameters
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