1. 东北大学机械工程与自动化学院
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张子骞, 颜云辉, 杨会林, 等. 薄壁管材等曲率矫直极限弯曲半径建模与分析[J]. 机械强度, 2015,37(4):651-656.
ZHANG ZiQian, YAN YunHui, YANG HuiLin, et al. MODELING AND ANALYSIS OF THE LIMIT BENDING-RADIUS FOR STRAIGHTENING A THIN-WALLED TUBE WITH EQUAL CURVATURE[J]. 2015,37(4):651-656.
张子骞, 颜云辉, 杨会林, 等. 薄壁管材等曲率矫直极限弯曲半径建模与分析[J]. 机械强度, 2015,37(4):651-656. DOI: 10.16579/j.issn.1001.9669.2015.04.013.
ZHANG ZiQian, YAN YunHui, YANG HuiLin, et al. MODELING AND ANALYSIS OF THE LIMIT BENDING-RADIUS FOR STRAIGHTENING A THIN-WALLED TUBE WITH EQUAL CURVATURE[J]. 2015,37(4):651-656. DOI: 10.16579/j.issn.1001.9669.2015.04.013.
薄壁管材等曲率矫直极限弯曲半径作为重要的工艺参数,直接决定了矫直设备结构和管材产品质量。而目前现场仍沿用经验图表结合人工经验和反复试矫对其进行估定,亟待建立针对性的极限弯曲半径数学模型以指导生产,为此基于薄壳理论的相关假设,确定了变形区的应力应变状态,以塑性拉伸失稳为失效形式,运用塑性增量理论和Swift分散失稳准则建立了极限弯曲半径的解析模型,经有限元仿真验证了模型的正确性,定性分析了极限弯曲半径的影响因素,为继续深入研究矫直相关工艺参数的合理设置、完善薄壁管材矫直理论体系奠定基础。
The limit bending-radius as the main straightening technical parameter,decides the structure of equipment and the quality of products for straightening thin-walled tubes with equal curvature,however,it is usually carried out based on the experiential data and chart by skilled labourers,whose art is based on long experience and experiments,the special mathematical model of the limit bending-radius is immediately necessary. Therefore,by means of the membrane shell theory and it’s relevant hypothesis the stress-strain state is proposed firstly,and based on plastic incremental theory,the limit bending-radius model for the prediction of diffuse plastic instability under pure bending is derived using Swift’s criterion. In order to certify whether it is correct,we have done the dynamic simulation by FEA,the results have shown that the model is approximate correct,finally the influencing factors of the limit bending-radius are analyzed qualitatively,this paper can also provide the basis for optimizing straightening technical parameters and completing the theory of thin-walled tube straightening.
薄壁管材等曲率矫直极限弯曲半径拉伸失稳
Thin-walled tubeEqual curvature straighteningLimit bending-radiusTensile instability
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