表面复合强化对18CrNiMo7-6渗碳齿轮钢表面完整性的影响研究

王振; 孙浩; 崔义龙; 李林艳; 王涛; 韩家宝

您当前的位置：

首页 >

文章列表页 >

表面复合强化对18CrNiMo7-6渗碳齿轮钢表面完整性的影响研究

更新时间：2024-06-04

- 表面复合强化对18CrNiMo7-6渗碳齿轮钢表面完整性的影响研究
- STUDY ON THE EFFECT OF SURFACE COMPOSITE STRENGTHENING ON THE SURFACE INTEGRITY OF 18CrNiMo7⁃6 CARBURIZED GEAR STEEL
- 机械强度 2024年页码：1-12
- 作者机构：
  
  1.郑州航空工业管理学院自动化学院，郑州 450046
  2.Zhengzhou Research Institute of Mechanical Engineering Co.， Ltd.， Zhengzhou 450001， China
- 作者简介：
  
  WANG Zhen， E-mail： wangzhen@zua.edu.cn
- 基金信息：
  
  The project supported by the Natural Science Foundation of Henan Province(242300420052)
- DOI：
  中图分类号： TG668;TB115
- 网络出版日期：2024-06-03，
扫描看全文
王振,孙浩,崔义龙等.表面复合强化对18CrNiMo7-6渗碳齿轮钢表面完整性的影响研究[J].机械强度,

WANG Zhen,SUN Hao,CUI YiLong,et al.STUDY ON THE EFFECT OF SURFACE COMPOSITE STRENGTHENING ON THE SURFACE INTEGRITY OF 18CrNiMo7⁃6 CARBURIZED GEAR STEEL[J].Journal of Mechanical Strength,
王振,孙浩,崔义龙等.表面复合强化对18CrNiMo7-6渗碳齿轮钢表面完整性的影响研究[J].机械强度, DOI：10.16579/j.issn.1001-9669...001.

WANG Zhen,SUN Hao,CUI YiLong,et al.STUDY ON THE EFFECT OF SURFACE COMPOSITE STRENGTHENING ON THE SURFACE INTEGRITY OF 18CrNiMo7⁃6 CARBURIZED GEAR STEEL[J].Journal of Mechanical Strength, DOI：10.16579/j.issn.1001-9669...001.

摘要

喷丸强化工艺广泛应用于齿轮等基础零部件的制造过程，其自身局限性限制了工件表面完整性的提升。为进一步提升工件表面完整性，采用数值模拟与试验相结合的方法，研究二次喷丸、喷丸-超声滚压等两种表面复合强化工艺对18CrNiMo7-6渗碳齿轮钢试样表面完整性的影响效果，主要分析两种复合强化工艺对喷丸强化试样表面完整性的改善效果。结果表明，二次喷丸强化试样残余压应力最大值为1 359.56 MPa，位于0.08 mm的深度位置。喷丸-超声滚压强化试样残余压应力最大值为1 329.05 MPa，位于0.25 mm的深度位置。相较于单次喷丸强化试样，二次喷丸强化试样和喷丸-超声滚压强化试样，表面粗糙度分别下降29.42%和62.76%，表面显微硬度分别提升8.70%和17.60%，表面结点残余压应力值标准差分别下降23.36%和89.50%。喷丸-超声滚压强化工艺在提升试样表面硬度、残余应力层厚度和残余压应力均匀性以及降低表面粗糙度等方面效果更显著，能够有效改善喷丸强化试样的表面完整性。

Abstract

Shot peening process is widely used in the manufacturing process of gears and other basic components， and its own limitations limit the enhancement of the surface integrity of the workpiece. In order to further improve the surface integrity of the workplece， A combination of numerical simulation and experimental methods was utilized to study the effect of two surface composite strengthening processes， such as double shot peening and shot peening-ultrasonic rolling， on the surface integrity of 18CrNiMo7-6 carburization gear steel samples， and mainly analyzed the effect of the two composite strengthening processes on the improvement of surface integrity of the shot peened samples. The results show that the maximum value of the residual compressive stress of the double shot peening sample is 1 359.56 MPa， locates at the depth of 0.08 mm， and the maximum value of the residual compressive stress of the shot peening-ultrasonic rolling peening sample is 1 329.05 MPa， locates at the depth of 0.25 mm. Compare with the single shot peening sample， the surface roughness of the double shot peening sample and the shot peening-ultrasonic rolling sample is 29.42% and 29.42% lower than that of the single shot peening sample. Compare with the single shot peening samples， the surface roughness of the double shot peening samples and shot peening-ultrasonic tumbling peening samples decreases by 29.42% and 62.76%， respectively， the surface microhardness increases by 8.70% and 17.60%， and the standard deviation of the surface node compressive residual stress value decreases by 23.36% and 89.50%. The shot peening-ultrasonic rolling process is more effective in enhancing the surface hardness， thickness of the residual stress layer and uniformity of the residual compressive stress， as well as reducing the surface roughness of the specimens， and can effectively improve the surface integrity of the shot peened samples.

关键词

18CrNiMo7⁃6钢喷丸超声滚压表面完整性

Keywords

18CrNiMo7⁃6 steelShot peeningUltrasonic rollingSurface integrity

references

赵虹桥，肖继生，钟振远，等.喷丸对20MnCr5渗碳齿轮弯曲疲劳特性影响的研究［J］.机械强度，2022，44（5）：1064-1068.

ZHAO HongQiao，XIAO JiSheng，ZHONG ZhenYuan，et al.Study on the influence of shot peening on the bending fatigue characteristics of 20MnCr5 carburized gear［J］.Journal of Mechanical Strength，2022，44（5）：1064-1068（In Chinese）.

王刚，韩晓宋，张悦，等.表层改性及应力集中对18CrNiMo7-6合金钢疲劳分散性的影响［J］.钢铁，2023，58（8）：202-211.

WANG Gang，HAN XiaoSong，ZHANG Yue，et al.Effect of surface layer modification and stress concentration on fatigue dispersion of 18CrNiMo7-6 steel［J］.Iron & Steel，2023，58（8）：202-211（In Chinese）.

WANG W，LIU H J，ZHU C C，et al.Evaluation of contact fatigue life of a wind turbine carburized gear considering gradients of mechanical properties［J］.International Journal of Damage Mechanics，2019，28（8）：1170-1190.

朱鹏飞，严宏志，陈志，等.渗碳齿轮齿根喷丸强化研究现状与展望［J］.表面技术，2021，50（1）：10-27.

ZHU PengFei，YAN HongZhi，CHEN Zhi，et al.Research status and prospect of shot peening for carburized gear roots［J］.Surface Technology，2021，50（1）：10-27（In Chinese）.

王文健，唐亮，刘忠伟，等.喷丸对重载齿轮用18CrNiMo7-6钢抗胶合性能的影响［J］.机械工程材料，2019，43（2）：43-46.

WANG WenJian，TANG Liang，LIU ZhongWei，et al.Effect of shot peening on scuffing property of heavy-load gear steel 18CrNiMo7-6［J］.Materials for Mechanical Engineering，2019，43（2）：43-46（In Chinese）.

王振，孙浩，王国浩.二次喷丸对18CrNiMo7-6齿轮钢残余应力影响的有限元分析［J/OL］.机械传动，1-10.

WANG Zhen，SUN Hao，WANG GuoHao.Finite element analysis of effect of double shot peening on residual stresses of 18CrNiMo7-6 gear steel［J/OL］.Journal of Mechanical Transmission，1-10（In Chinese）.

韩明刚，周利娟，王子昱，等.复合喷丸对2024-T3铝合金表面形貌及残余应力影响机制［J］.机械制造与自动化，2022，51（4）：52-56.

HAN MingGang，ZHOU LiJuan，WANG ZiYu，et al.Influence mechanism of composite shot peening on surface morphology and residual stress of 2024-T3 aluminum alloy［J］.Machine Building & Automation，2022，51（4）：52-56（In Chinese）.

王栋，鲁新羲，赵静雯，等.滚压强化对45钢螺纹根部表面完整性的影响研究［J］.机械强度，2022，44（5）：1075-1081.

WANG Dong，LU XinXi，ZHAO JingWen，et al.Study on the effect of rolling strengthening on the surface integrity of 45 steel thread root［J］.Journal of Mechanical Strength，2022，44（5）：1075-1081（In Chinese）.

巩立超，潘永智，刘彦杰，等.超声滚压轴承套圈表面强化的研究综述［J］.表面技术，2022，51（8）：203-213.

GONG LiChao，PAN YongZhi，LIU YanJie，et al.Surface strengthening of ultrasonic rolling bearing rings［J］.Surface Technology，2022，51（8）：203-213（In Chinese）.

刘立波.轴承套圈超声滚压强化力学分析与仿真［D］.洛阳：河南科技大学，2019：42-45.

LIU LiBo.Mechanical analysis and simulation of ultrasonic rolling strengthening of bearing rings［D］.LuoYang：Henan University of Science and Technology，2019：42-45（In Chinese）.

吴鲁纪，吕永鑫，张亚龙.超声滚压对18CrNiMo7-6渗碳钢残余应力的数值模拟与试验研究［J］.制造技术与机床，2023（9）：34-38.

WU LuJi，LU YongXin，ZHANG YaLong.Numerical simulation and experimental study of residual stress of 18CrNiMo7-6 carburized steel by ultrasonic rolling［J］.Manufacturing Technology & Machine Tool，2023（9）：34-38（In Chinese）.

ZHANG Y L，QU S G，LU F，et al.Microstructures and rolling contact fatigue behaviors of 17Cr2Ni2MoVNb steel under combined ultrasonic surface rolling and shot peening［J］.International Journal of Fatigue，2020，141：105867.

程勇杰，王燕霜，林江海，等.表面残余应力影响因素和调控技术的研究进展［J］.表面技术，2022，51（11）：138-152.

CHENG YongJie ，WANG YanShuang，LIN JiangHai，et al.Research progress of influencing factors and control technologies on surface residual stress［J］.Surface Technology，2022，51（11）：138-152（In Chinese）.

TEIMOURI R，AMINI S.Analytical modeling of ultrasonic surface burnishing process：Evaluation of through depth localized strain［J］.International Journal of Mechanical Sciences，2019，151：118-132.

WANG F，MEN X H，LIU Y J，et al.Experiment and simulation study on influence of ultrasonic rolling parameters on residual stress of Ti-6Al-4V alloy［J］.Simulation Modelling Practice and Theory，2020，104：102121.

周长江，王豪野，靳广虎，等.考虑残余应力的螺旋锥齿轮接触疲劳裂纹萌生-扩展寿命计算方法研究［J］.机械工程学报，2022，58（23）：28-38.

ZHOU ChangJiang，WANG HaoYe，JIN GuangHu，et al.Calculation method of contact fatigue life of spiral bevel gears considering residual stress［J］.Journal of Mechanical Engineering，2022，58（23）：28-38（In Chinese）.

浏览量

下载量

CSCD

文章被引用时，请邮件提醒。

提交

工具集

关联资源

静压力对超声滚压铍铜合金表面完整性的影响

基于高速摄像与PIV技术的喷丸丸粒运动特征研究

喷丸对20MnCr5渗碳齿轮弯曲疲劳特性影响的研究

喷丸残余应力对加筋壁板压缩强度的影响研究

2024铝合金喷丸残余应力松弛规律研究