

浏览全部资源
扫码关注微信
1.河南科技大学 机电工程学院,洛阳 471000
2.高端轴承河南省协同创新中心,洛阳 471003
LI Junxing, E-mail: lijun-xing2008@163.com
Received:24 April 2024,
Published:15 February 2026
移动端阅览
李军星,樊俊彪,樊嘉辉. 基于WV-EWMA与具有随机失效阈值Wiener过程的滚动轴承剩余寿命预测[J]. 机械强度,2026,48(2):31-39.
LI Junxing,FAN Junbiao,FAN Jiahui. Remaining life prediction of rolling bearings based on the WV-EWMA and the Wiener process with random failure thresholds[J]. Journal of Mechanical Strength,2026,48(2):31-39.
李军星,樊俊彪,樊嘉辉. 基于WV-EWMA与具有随机失效阈值Wiener过程的滚动轴承剩余寿命预测[J]. 机械强度,2026,48(2):31-39. DOI: 10.16579/j.issn.1001.9669.2026.02.004.
LI Junxing,FAN Junbiao,FAN Jiahui. Remaining life prediction of rolling bearings based on the WV-EWMA and the Wiener process with random failure thresholds[J]. Journal of Mechanical Strength,2026,48(2):31-39. DOI: 10.16579/j.issn.1001.9669.2026.02.004.
目的
2
针对轴承性能演化过程中平稳和退化2个阶段的特点,实现对滚动轴承剩余寿命的预测。
方法
2
首先,考虑到平稳阶段性能参数的随机分布有时是未知的这一情况,提出基于赋权方差-指数加权移动平均(Weighted Variance-Exponentially Weighted Moving Average
WV-EWMA)控制图的轴承健康状态监测与变点识别方法,以识别出初始退化时刻;其次,对于退化阶段,建立基于Wiener过程的退化表征模型,并考虑到轴承的个体差异性,假设失效阈值为随机变量,推导出轴承剩余寿命分布模型;再次,利用极大似然估计法和贝叶斯理论在线预测了滚动轴承的剩余寿命;最后,利用16004型滚动轴承试验进行了工程验证。
结果
2
结果表明,与传统方法相比,建立的方法对滚动轴承剩余寿命预测的精度至少提高了55.98%。
Objective
2
Aiming at the characteristics of stable stage and degradation stage during the performance evolution process of bearings
this study realizes the prediction of the remaining useful life of rolling bearings.
Methods
2
Firstly
considering that the random distribution of performance parameters in the stable stage is sometimes unknown
a bearing health condition monitoring and change point detection method based on the weighted variance-exponentially weighted moving average (WV-EWMA) control chart was proposed to identify the initial degradation time. Secondly
for the degradation stage
a degradation characterization model based on the Wiener process was established. Taking into account the individual differences of bearings
the failure threshold was assumed to be a random variable
and the remaining useful life distribution model of bearings was derived. Thirdly
the remaining useful life of rolling bearings were predicted online using the maximum likelihood estimation method and Bayesian theory. Finally
engineering verification was conducted via tests of type 16004 rolling bearings.
Results
2
The results indicate that
compared to traditional methods
the prediction accuracy for the remaining useful life of rolling bearing of the proposed method is improved by at least 55.98%.
中国轴承工业协会 . 高端轴承技术路线图 [M]. 北京 : 中国科学技术出版社 , 2018 : 3 - 7 .
China Bearing Industry Association . High-end bearing technology roadmap [M]. Beijing : China Science and Technology Press , 2018 : 3 - 7 . (In Chinese)
ZHAO J Y , GAO C H , TANG T , et al . Overview of equipment health state estimation and remaining life prediction methods [J]. Machines , 2022 , 10 ( 6 ): 422 .
WANG G , XIANG J W . Remain useful life prediction of rolling bearings based on exponential model optimized by gradient method [J]. Measurement , 2021 , 176 : 109161 .
LU Y F , LI Q , LIANG S Y . Physics-based intelligent prognosis for rolling bearing with fault feature extraction [J]. The International Journal of Advanced Manufacturing Technology , 2018 , 97 : 611 - 620 .
熊隽 , 陈林 , 王上庆 . 基于多分辨奇异值分解和ECNN-LSTM的滚动轴承寿命预测 [J]. 机械强度 , 2021 , 43 ( 3 ): 523 - 530 .
XIONG Jun , CHEN Lin , WANG Shangqing . Life prediction of rolling bearing based on multi-resolution singular value decomposition and ECNN-LSTM [J]. Journal of Mechanical Strength , 2021 , 43 ( 3 ): 523 - 530 . (In Chinese)
徐海铭 , 夏乔阳 , 李勇 , 等 . 基于深度可分离卷积神经网络轴承剩余寿命预测 [J]. 机械强度 , 2022 , 44 ( 4 ): 763 - 771 .
XU Haiming , XIA Qiaoyang , LI Yong , et al . Bearing remaining life prediction based on deep separable convolutional neural network [J]. Journal of Mechanical Strength , 2022 , 44 ( 4 ): 763 - 771 . (In Chinese)
ZHANG Z X , SI X S , HU C H , et al . Degradation data analysis and remaining useful life estimation:a review on Wiener-process-based methods [J]. European Journal of Operational Research , 2018 , 271 ( 3 ): 775 - 796 .
MU S , SU Y L , JING K , et al . Remaining life prediction of wind turbine bearing based on Wiener process [J]. IOP Conference Series:Materials Science and Engineering , 2020 , 788 ( 1 ): 012089 .
YANG L , WANG Z J , LI Y F , et al . Two-stage prediction technique for rolling bearings based on adaptive prediction model [J]. Mechanical Systems and Signal Processing , 2024 , 206 : 110931 .
GUO J Y , WANG Z Y , LI H , et al . A hybrid prognosis scheme for rolling bearings based on a novel health indicator and nonlinear Wiener process [J]. Reliability Engineering & System Safety , 2024 , 245 : 110014 .
WANG H Y , ZHAO Y , MA X B . Remaining useful life prediction using a novel two-stage Wiener process with stage correlation [J]. IEEE Access , 2018 , 6 : 65227 - 65238 .
李军星 , 黄嘉鸿 , 邱明 , 等 . 基于广义Wiener过程的滚动轴承剩余寿命预测 [J]. 计算机集成制造系统 , 2024 , 30 ( 11 ): 4065 - 4074 .
LI Junxing , HUANG Jiahong , QIU Ming , et al . Remaining life prediction of rolling bearings based on generalized Wiener process [J]. Computer Integrated Manufacturing Systems , 2024 , 30 ( 11 ): 4065 - 4074 . (In Chinese)
HU Y G , LI H , SHI P P , et al . A prediction method for the real-time remaining useful life of wind turbine bearings based on the Wiener process [J]. Renewable Energy , 2018 , 127 : 452 - 460 .
范乐贤 , 刘淑杰 , 张洪潮 . 综合多阶段退化和多不确定轴承剩余寿命预测 [J]. 现代机械 , 2022 ( 6 ): 33 - 39 .
FAN Lexian , LIU Shujie , ZHANG Hongchao . Prediction of remaining useful life bearing based on multistage degradation and multi-variability [J]. Modern Machinery , 2022 ( 6 ): 33 - 39 . (In Chinese)
李军星 , 朱文进 , 邱明 , 等 . 基于EM-IKF协同算法的滚动轴承剩余寿命预测 [J]. 航空动力学报 , 2025 , 40 ( 2 ): 258 - 265 .
LI Junxing , ZHU Wenjin , QIU Ming , et al . Remaining life prediction of rolling bearings based on an EM-IKF collaborative algorithm [J]. Journal of Aerospace Power , 2025 , 40 ( 2 ): 258 - 265 . (In Chinese)
JIANG R . A multivariate CBM model with a random and time-dependent failure threshold [J]. Reliability Engineering & System Safety , 2013 , 119 : 178 - 185 .
TANG S J , YU C Q , FENG Y B , et al . Remaining useful life estimation based on Wiener degradation processes with random failure threshold [J]. Journal of Central South University , 2016 , 23 ( 9 ): 2230 - 2241 .
王泽洲 , 陈云翔 , 蔡忠义 , 等 . 考虑随机失效阈值的设备剩余寿命在线预测 [J]. 系统工程与电子技术 , 2019 , 41 ( 5 ): 1162 - 1168 .
WANG Zezhou , CHEN Yunxiang , CAI Zhongyi , et al . Real-time prediction of remaining useful lifetime for equipment with random failure threshold [J]. Systems Engineering and Electronics , 2019 , 41 ( 5 ): 1162 - 1168 . (In Chinese)
WANG Z Z , CHEN Y X , CAI Z Y , et al . Methods for predicting the remaining useful life of equipment in consideration of the random failure threshold [J]. Journal of Systems Engineering and Electronics , 2020 , 31 ( 2 ): 415 - 431 .
任子强 , 司小胜 , 胡昌华 , 等 . 融合多传感器数据的发动机剩余寿命预测方法 [J]. 航空学报 , 2019 , 40 ( 12 ): 134 - 145 .
REN Ziqiang , SI Xiaosheng , HU Changhua , et al . Remaining useful life prediction method for engine combining multi-sensors data [J]. Acta Aeronautica et Astronautica Sinica , 2019 , 40 ( 12 ): 134 - 145 . (In Chinese)
项华春 , 王泽洲 , 蔡忠义 , 等 . 考虑随机失效阈值的多源退化数据融合与剩余寿命预测 [J]. 计算机集成制造系统 , 2024 , 30 ( 11 ): 4055 - 4064 .
XIANG Huachun , WANG Zezhou , CAI Zhongyi , et al . Multi-source degradation data fusion and remaining useful lifetime prediction with random failure threshold [J]. Computer Integrated Manufacturing Systems , 2024 , 30 ( 11 ): 4055 - 4064 . (In Chinese)
CHOOBINEH F , BALLARD J L . Control-limits of QC charts for skewed distributions using weighted-variance [J]. IEEE Transactions on Reliability , 1987 ,R-36( 4 ): 473 - 477 .
CASTAGLIOLA P . <math id="M184"><mover><mrow><mi>X</mi></mrow><mo>¯</mo></mover></math> https://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=100378567&type= https://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=100378552&type= 1.77800000 2.45533323 control chart for skewed populations using a scaled weighted variance method [J]. International Journal of Reliability, Quality and Safety Engineering , 2000 , 7 ( 3 ): 237 - 252 .
SHEWHART W A . The application of statistics as an aid in maintaining quality of a manufactured product [J]. Publications of the American Statistical Association , 1925 , 20 ( 152 ): 546 - 548 .
0
Views
0
下载量
0
CSCD
Publicity Resources
Related Articles
Related Author
Related Institution
京公网安备11010802024621