WANG DongMing, SHAN YiCai, MENG LongHui. OPTIMIZATION OF TITANIUM ALLOY GRINDING PROCESS BASED ON ELECTROMAGNETIC INDUCTION PREHEATING[J]. Journal of mechanical strength , 2024, 46(6): 1398-1407.
DOI:
WANG DongMing, SHAN YiCai, MENG LongHui. OPTIMIZATION OF TITANIUM ALLOY GRINDING PROCESS BASED ON ELECTROMAGNETIC INDUCTION PREHEATING[J]. Journal of mechanical strength , 2024, 46(6): 1398-1407. DOI: 10.16579/j.issn.1001.9669.2024.06.017.
OPTIMIZATION OF TITANIUM ALLOY GRINDING PROCESS BASED ON ELECTROMAGNETIC INDUCTION PREHEATING
摘要
为了更好地优化磨削钛合金件表面质量
降低磨削过程温度梯度所造成的表面残余应力的恶化效果
提出了基于电磁感应预热的磨削加工过程。首先
对相应的磨削过程进行三维有限元建模
并对不同的磨削参数和磨削条件下的磨削过程进行仿真分析;其次
对不同的磨削参数和磨削条件下的结果进行分析
确定不同的参数和条件对于磨削结果的影响机制;最后
选取了一组仿真所用参数进行实验分析
并与仿真结果进行对比。结果表明
基于电磁感应预热的磨削加工过程可以在很大程度上优化工件表面残余应力的分布
相应的结果进一步验证了前期对于磨削过程温度梯度的作用机制。
Abstract
In order to optimize the titanium alloy workpiece surface finish and reduce the deterioration effect of surface residual stress caused by temperature gradient during grinding
a optimization of grinding process based on electromagnetic induction preheating was proposed.Firstly
the corresponding grinding process was modeled by 3D finite element method
and the grinding process under different grinding parameters and conditions were simulated and analyzed.Secondly
the results under different grinding parameters and conditions were analyzed to determine the influence mechanism of different parameters and conditions on grinding results.Finally
a set of simulation parameters were selected for corresponding experimental analysis and compared with the simulation results.The results show that the grinding process based on electromagnetic induction preheating can optimize the distribution of residual stress on the workpiece surface to a large extent
and the previous inference about the deterioration effect of temperature gradient in the grinding process can be verified by the corresponding results.