ZHU Feng. INFLUENCE ANALYSIS OF SCRAPER CONVEYOR SPROCKET WEAR ON DYNAMIC CHARACTERISTICS OF DRIVE SYSTEM[J]. Journal of mechanical strength , 2024, 46(6): 1355-1364.
DOI:
ZHU Feng. INFLUENCE ANALYSIS OF SCRAPER CONVEYOR SPROCKET WEAR ON DYNAMIC CHARACTERISTICS OF DRIVE SYSTEM[J]. Journal of mechanical strength , 2024, 46(6): 1355-1364. DOI: 10.16579/j.issn.1001.9669.2024.06.012.
INFLUENCE ANALYSIS OF SCRAPER CONVEYOR SPROCKET WEAR ON DYNAMIC CHARACTERISTICS OF DRIVE SYSTEM
摘要
矿用刮板输送机长期在复杂的环境中作业
链轮会发生不同程度的磨损
从而对刮板输送机动态性能产生较大影响
以SGZ 1000/3*1000矿用刮板输送机的圆环链传动系统为研究对象
首先建立了磨损链轮模型
然后对不同磨损程度下的链轮传动过程进行动力学仿真
分析了链轮磨损对系统动态特性的影响
并通过试验进行了验证。结果显示
相比无磨损时
链轮磨损加剧了运行过程中链条的速度波动
最高增大至原来的3倍;链轮与链环间的啮合接触力增加至原来的3倍;链环间的拉力增大至原来的2倍
同时拉力波动最高增大至原来的4倍。该研究为刮板输送机传动系统设计提供了理论参考。
Abstract
Mining scraper conveyors operate in complex environments for a long time
and the sprocket will suffer different degrees of wear
which will have a great impact on the dynamic performance of the scraper conveyor.Ttaking the ring chain transmission system of the SGZ 1000/3*1000 mining scraper conveyor as the research object
and firstly the wear sprocket model was established.Then the dynamic simulation of sprocket drive process under different wear degree was carried out to analyze the influence of sprocket wear on the dynamic characteristics of the system
and it was verified by experiments.The results show that
compared with no wear
sprocket wear intensifies the speed fluctuation of the chain during operation
and increases up to 3 times.The meshing contact force between the sprocket and the chain ring is increased to 3 times the original;The connecting force between the links increases to twice the original
while the connecting force fluctuation increases up to four times the original.This study provides a theoretical reference for the design of the drive system of the scraper conveyor.