CHEN JiJie, ZHANG LiYong, SHEN DuoBiao, et al. MODAL AND HARMONIC RESPONSE CHARACTERISTICS ANALYSIS OF HIGH RELIABLE SCROLL COMPRESSOR FOR NEW ENERGY VEHICLES[J]. Journal of mechanical strength , 2024, 46(5): 1053-1061.
DOI:
CHEN JiJie, ZHANG LiYong, SHEN DuoBiao, et al. MODAL AND HARMONIC RESPONSE CHARACTERISTICS ANALYSIS OF HIGH RELIABLE SCROLL COMPRESSOR FOR NEW ENERGY VEHICLES[J]. Journal of mechanical strength , 2024, 46(5): 1053-1061. DOI: 10.16579/j.issn.1001.9669.2024.05.005.
MODAL AND HARMONIC RESPONSE CHARACTERISTICS ANALYSIS OF HIGH RELIABLE SCROLL COMPRESSOR FOR NEW ENERGY VEHICLES
The thermal management system of new energy vehicles directly affects the overall vehicle performance
placing stringent demands on the performance and reliability of the scroll compressor for air conditioning
with particular emphasis on the mass imbalance response of the scroll compressor drive shaft for its performance and service life.For a certain type of scroll compressor drive system with a design speed of 0~7000 r/min
based on the distributed mass model
the intrinsic characteristics of the shaft system and the unbalance response at different speeds were analysed by using the modal method.Considering the robustness of the simulation speed setting
the rotor system was set at 0~7000 r/min
and the first six orders of the intrinsic frequency
vibration mode and the positive vortex criticality were obtained.The first six orders of intrinsic frequencies
vibration mode and critical speeds of positive eddy currents were obtained for the rotor system at 15452 r/min and 32839 r/min
and the deformations and stresses of the spindle eccentric pins
the balancing block and the tail section were analyzed by the harmonic response analysis under the excitation of the gas loads to obtain the variation of the frequencies.Finally
the prototype was experimented
and the measured acceleration time-domain and frequency-domain response curves were obtained.The results show that the scroll compressor does not reach the critical speed under the design speed of 0~7000 r/min;the unbalanced vibration at 271.96 Hz and 517.01 Hz and its side frequency has a greater impact on the rotor
which is consistent with the results in the harmonic response analysis.The study provides a reference for the vibration finite element analysis and structural optimization of the scroll compressor.